On Mar 1, 11:08 am, Matt <[email protected]> wrote:
> It is a frequent topic of conversation here but is there a well
> documented process for replacing bad capacitors in these machines?
> Any tips, tricks, advice or stories?
>
> What is some suggested practice before performing this on a
> once-trusted machine?  I have worked with a soldering iron before and
> assembled electronics kits from components but this seems to be a bit
> more high stakes.

I assume you mean surface mount electrolytic logic board capacitors
and not the large axial or radial capacitors found on the analog board
of the Plus, SE and Classic.

This has been discussed extensively over on the forums at
68kmla.net.

The difficult part is removing the old capacitors and there are
several methods favored by different folks, but since, I'm replying, I
get to post my favorite.

The basic procedure is:

1)  Identify the old caps to remove.
2) Make a list of their locations and values, obtain replacements.
Tantalum caps make a good replacement for old surface mount
electrolytics.
3) Remove all the old capacitors.  Clean all the solder off of the old
pads.
4)  Thoroughly clean the board.  Use solvent (e.g. isopropyl
alcohol).  Some use hot water in a dishwasher.  Reports are that it
works, but it makes me nervous.  Rinse with distilled water.  Dry
thoroughly.
5)  Inspect board for damage.   The leakage from electrolytic
capacitors is corrosive.
6)  Repair any damage.
7)  Install new capacitors.
8)  Test.  If there are problems repeat steps 5 & 6.  The damage
caused by corrosion can be visually very subtle.

Regarding removing the old caps.   The difficulty is that the surface
mount capacitor has two terminals and the solder must be melted on
both simultaneously in order to remove the capacitor.   Here's the
instructions I've posted elsewhere (I got the idea from Marc Schrier's
Clock Chipping Home Page many years ago):

In my experience, the easiest way to remove the old caps is to use two
soldering pencils at one time. That way you do not put mechanical
stress on the circuit board (as you do when you heat one side at a
time). A grounded 15 watt soldering pencil is available from Radio
Shack for under $10. So, if you already have one soldering pencil, go
pick up a second one and make this job easy for yourself.

If you try to use just one pencil, by the time you can heat the second
pad, the first will have cooled. With the one-pencil-method you are
forced to either get the entire cap and board so hot that the solder
will stay melted while you move the pencil from side to side, or you
end up bending the cold solder on one side, while lifting the other
side. That over-heating and/or bending is what typically leads to
lifted pads on the circuit board.

With the two pencil method, you just apply a pencil to each end of the
cap to be removed and wait until you can gently lift the cap with
little to no resistance. It's useful to have a damp sponge on hand, as
sometimes the cap sticks to one pencil tip or the other and it can be
wiped off on the sponge.

Jeff Walther

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