Ahhhh.... I almost forgot this was a science/engineering discussion list.
8^)

Thank you very much for tossing this one in Michael.  Lets start with a
practical application and work backwards to 'how'.  I want to generate 100
kWh of electricity per day on a 12,000 sqft lot in a residential suburb of
Chicago.  Excess to be dumped into a storage system or sold back to the
grid.  

Some ideas:
1) Solar cell electrolysis to feed a fuel cell stack.  
2) Solar thermal to drive a sterling generator.  
3) Solar thermal to steam drive a bladeless turbine generator.   
4) Solar thermal to dump into a geological reservoir to drive a Sterling
generator and/or heat pump system  
5) Solar thermal to produce ethanol from biomass to drive an ICE/Sterling
generator.
6) ?

I am with Fred on this one... Looking for something to fill the immediate
need that is not prohibitive in cost or complexity, relatively safe, and
that can be ready in time to offset energy needs this winter.  CF ain't it.
Lets please stop the mindless religious, political, and conspiracy debates
and get working on something that will actually make a positive impact right
now.

Just my 2 cents.  Anyone else interested in participating in an open-source
project like this?  Happy to contribute all the resources at my disposal to
the effort.

-john

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  John Steck
  High Impact Product Development Services
  DESIGN - ENGINEERING - MANUFACTURING - MARKETING
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  Quality is never an accident; 
  it is always the result of high intention,
  sincere effort, intelligent direction, 
  and skillful execution.



-----Original Message-----
From: Michael Foster [mailto:[EMAIL PROTECTED] 
Sent: Thursday, September 15, 2005 12:47 AM
To: [email protected]
Subject: Fresnel Dream



A number of recent posts on this list have concerned various schemes to use
solar concentrators.  This is something I've been fascinated with and have
played around with all my life.

I own a company that manufactures, among other things, fresnel lens arrays.
Unfortunately, these have been used exclusively for rather 
trivial decorative purposes.  Their main form has been arrays of metallized
negative fresnels.  This is quite attractive and results in a rather
convincing and compelling 3D illusion of a shiny metal ball floating behind
the surface of the substrate.  You can seen the results of my work on the
cover of the latest Guiness Book of World Records.  There is a picture of
this at:

http://www.guinnessworldrecords.com/

The picture, of course, doesn't show the 3D aspect very well. (End of
self-promoting commercial)

The thing is, it's actually much easier to make a single large fresnel than
to make these decorative arrays.  What I have in mind is to make not a large
single fresnel lens, but a quarter of one.  The quarter sections could then
be assembled on a light-weight frame into a relatively large solar
concentrator.  The process I use has a number of advantages over those
previously implemented

These lenses are made in continuous rolls, rather than pressed as 
individual parts.  Because of a number of other innovations I am able to
manufacture and sell this stuff for less than a dollar per square meter.
This is roughly 1% of the cost of conventionally manufactured fresnels.
Further, these are made on a high tensile strength polyester substrate,
allowing thin pieces to be stretched on a frame.  The stuff is so cheap it
might be less expensive to replace it than to clean it.

My largest machine runs film 65 inches wide, meaning four sections assembled
together would give you a square 3.3 meters on a side.  So you have 10.9
square meters of concentrator area capable of focusing a spot about 3cm at
f1.  Direct measurement of the type of fresnel I make gives about 80% of the
incident sunlight delivered to the focus.  Now surely someone could figure
out what to do with more than 8kW of concentrated heat in a 3cm spot.

The frame structure I have in mind would be a pyramid with cross bars
traversing  the base to support the quarter sections and the focus would be
at the apex.  Clearly, this type of frame could be made light-weight and
relatively inexpensive.  Nevertheless, the fresnel lens would be the least
expensive part of the whole thing. My production capacity is really quite
large and can be expanded quickly.

Unlike reflective concentrators, fresnel lenses can undergo considerable
flexing and disortion without seriously affecting their performance.

What I would like to know, since there is such a variety of knowledgable
people on this list, what would be the best use of 8kW of concentrated solar
energy?  Thermoelectric?  Stirling? Zinc reduction? What?  I really don't
know what do with this, if anything.

M.

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