RE: Genius Inventor by Thomas E Stolper. Highly recommended, available from
Amazon:

http://www.amazon.com/Genius-Inventor-controversy-historical-contemporary/dp
/1419643045/ref=sr_1_1?ie=UTF8&s=books&qid=1302024882&sr=8-1

This book by former vortician Tom Stolper is the detailed history of Randell
Mills, but I am going to be using it for present purposes in the context of
Andrea Rossi. I suspect that there is a direct connection.

Eventually, if Rossi can produce what is claimed, there will be the seeds of
a fabulous drama in the history of science - of the discovery of an energy
source which can change the course of human history in the same way as the
discovery of fire (a metaphor which Mills has used).

However, the really sad part of the saga is that this development could have
happened long ago and kept us out the Mid-East, and all of the other
problems that have a basis in dependence on OPEC oil; and with a loss of
perhaps half of our National wealth in those two decades. Presumably, had we
avoided the Gulf War, then 9/11 would not have happened, and the few junker
automobiles that require gasoline instead of "ThermoCATS" would be filling
up at the non-inflated price.

To see how close the "pioneers" actually came to finding success, if things
had been slightly more favorable, one need only read the two pages on
Thermacore p. 8-10 at the start of the book. I am imagining that had
circumstance been optimal, this company would have developed an early
version of the E-Cat, with the fanciful name above. They were very close.

Essentially, back in March 1992 almost twenty years ago - Thermacore put
into operation the prototype Ni-H cell which operated for nearly a year at
greater than 3:1 excess energy (50 watts continuous of excess energy for
about a year, but catch-22 ... the damn thing required  40 pounds of nickel
wire !  

This was before the age of "nano" which essentially changed everything,
especially the economics, but they did not fully appreciate this in 1992 .
maybe they should have. There was still an easy way to get nano-nickel as a
coating back then, but they did not pursue this, due to the economics and
other factors.

When a corporate CPA looks at saving 50 watts of energy continuously, and
with an unknown lifetime, the economics do not look that great on scale-up
to larger size. There are 8000 billable hours in a year, and if you took a
big gamble - on the thing lasting for 5 years (far from certain) you could
have 40,000 hours of free heat, and you have saved 2 megawatts thermal -
total, that is what you get in return for your 40 pounds of nickel.

To put this into proper context (with  napkin math) - the nickel was going
for $5/pound at the time and coal cost $40/ton. A ton of coal gives about
2.5 MWhr/ton of heat - and consequently, the bottom line for making a
marketable device seems to be that with this new invention you need $200
worth of nickel to produce the same heat as $40 worth of coal. Assuming it
will even last 5 years, and discounting all the other problems.

No brainer for the CPA, at least in that time frame. but things change
rapidly, and when you lack foresight - everybody suffers.

Today, the nickel price has more than doubled, but less than the coal
increase, yet the biggest change is the possibility of increasing surface
area - and the massive increase available by going "nano". They actually
appreciated this factor at the time (that the Ni-H reaction was a surface
reaction) but when it came down to push-and-shove, they were so far away
from economic breakeven, that they did not try to go to the higher surface
area of a powder or by plating or other techniques. And to make things
worse, Mills eventually went to plasma phase, which in hindsight is an even
dumber decision (as it appears from Rossi's success with gas phase).

BTW the scaling parameter for surface area is 4*pi*r^2 (for spheres) so when
you decrease the radius by half but keep the same mass of material you
increase the surface area by roughly a factor of 50. If you go from 18 gauge
wire down to 10 nm powder, as Thermacore could have done - then you increase
the surface area by a factor of 5000 for the same weight of nickel. This is
with nickel nanopowder - and had it been available to Thermacore in 1992
they could have lowered the cost of nickel by a large ratio. 

Saddest thing of all, with some ingenuity they could have achieved this
surface effect increase in other ways (such as flash electroplating of
ceramic powder) . but that is easy for me to say now, and the beauty of
hindsight, no? It is 20-20 as they say. 

But the lack of a long horizon in 1992 has had massive repercussions for the
USA in particular- and has probably cost us fully half of our entire
National wealth, in the intervening two decades (if you figure the wealth we
would have without two Gulf Wars and with $25 oil, instead of $110.)

Jones





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