Ask the generator vendor about 2-wire start. Some transfer switches require 2-wire start, so the generator probably has a way to do it. If you can do 2-wire start, then the rest is straight forward.

Generac Guardian can do it with a slight re-wire and a secret code entered on the control panel. On the Guardian, the starter battery charger runs on A/C which normally comes from the transfer switch, so I had to do a little hack to make that charger work. I did this at a site to get it running before the utility power was set up.

Once you have 2-wire start configured, you connect the 2-wires to a relay. I used an NC relay and opened it to turn the genny off. The idea being that if batteries ever ran down to zero, the relay would close and start the generator. Since it was temporary, I just had a cron job on a server start the generator at a certain time and then stop it 8 hours later. It could just as easily have monitored battery voltage and started the engine at 11.5 Volts (or whatever).

If it was permanently off-grid I'd find a way to monitor the state of the starter battery, and connect the starter charger to an inverter running off the solar batteries.


------ Original Message ------
From: "Jesse DuPont" <[email protected]>
To: [email protected]
Sent: 2/3/2017 11:05:37 AM
Subject: Re: [AFMUG] I Want

Does anyone have a document or wiki that describes how to take an off-the-shelf AC standby generator and use it at a solar/DC site? I'm assuming starting would be via remotely-operated or conditional-logic-operated relay based on battery voltage? Anyone done it and care to share the nitty gritty?

Jesse DuPont

Network Architect
email: [email protected]
Celerity Networks LLC

Celerity Broadband LLC
Like us! facebook.com/celeritynetworksllc

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On 2/3/17 9:02 AM, [email protected] wrote:
And on a standby generator, if it is a true DC generator the brushes will last forever. But it is probably an alternator/rectifier.
AC generator with redundant rectifiers is bound to be the best value.

From:Adam Moffett
Sent: Friday, February 3, 2017 8:56 AM
To:[email protected]
Subject: Re: [AFMUG] I Want

However you get there, the nice thing about DC is you don't have to stay at 3600 RPM. It's a big part of why inverter generators last so long on small loads.


------ Original Message ------
From: "Mark Radabaugh" <[email protected]>
To: [email protected]
Sent: 2/3/2017 10:29:29 AM
Subject: Re: [AFMUG] I Want

From an engineering standpoint I would expect a DC generator to be higher maintenance than an AC generator. True DC generators have brushes that wear while AC generators have very little other than bearings to wear out. Alternators (like your car has) are actually AC generators with a rectifier pack to turn the AC back into DC. When your alternator bites the dust about half the time it’s the rectifier that fails, the other half of the time it’s the bearings, with a small percentage of winding or other failures (yeah - I know that’s more than 100%).

Our high reliability sites have standby AC generators with 500 gal propane tanks, a rectifier shelf, and ~24 hours of batteries. So far they have been very reliable.

Mark

On Feb 2, 2017, at 5:45 PM, Chuck McCown <[email protected]> wrote:

Well, it certainly would protect you in the event of rectifier failure.

From:That One Guy /sarcasm
Sent: Thursday, February 02, 2017 3:44 PM
To:[email protected]
Subject: Re: [AFMUG] I Want

if youre doing a standby generator at a dc site, even an AC fed DC site, wouldnt it be more efficient to use a dc generator, with less maintenance?

On Thu, Feb 2, 2017 at 4:29 PM, Adam Moffett <[email protected]> wrote:
Ah yes, I see.


------ Original Message ------
From: "Chuck McCown" <[email protected]>
To: [email protected]
Sent: 2/2/2017 5:28:39 PM
Subject: Re: [AFMUG] I Want

Perfect for off-grid solar backup.

From:Adam Moffett
Sent: Thursday, February 02, 2017 3:27 PM
To:[email protected]
Subject: Re: [AFMUG] I Want

Man, sounds like a lot of money for 6kW.

Variable speed must save a lot of gas though.


------ Original Message ------
From: "Chuck McCown" <[email protected]>
To: [email protected]
Sent: 2/2/2017 5:25:35 PM
Subject: [AFMUG] I Want

Have to come up with a reason but I want it:
https://www.norwall.com/products/Kohler-6kW-Variable-Speed-Direct-Current-Generator-with-Oil-Make-Up-Kit-48-Volt-DC-6VSG?cid=google_feed&dfw_tracker=6374-6VSG-QS13&gclid=COWuo4-68tECFUdlfgodl8oG_A <https://www.norwall.com/products/Kohler-6kW-Variable-Speed-Direct-Current-Generator-with-Oil-Make-Up-Kit-48-Volt-DC-6VSG?cid=google_feed&dfw_tracker=6374-6VSG-QS13&gclid=COWuo4-68tECFUdlfgodl8oG_A>



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