Gordon,

> Hi, I re-installed Digest::MD5 from scratch - make, make test, make
> install

Ok, thanks, that eliminates one of the likely possiblities.
The other is:

> Apr 11 10:22:37 isis.eng.fsu.edu /usr/local/sbin/amavisd[15523]: 
> Creating db in /var/amavis/db/; BerkeleyDB 0.27, libdb 3.3

Most people are now running libdb 4.2 or later.
It may even work with 3.3, but experience is scarce.
Also, there might be a discrepancy between the library and
include files of libdb, so that BerkeleyDB installation
may have gotten it wrong.

> Apr 11 10:23:16 isis.eng.fsu.edu /usr/local/sbin/amavisd[15532]:
> (15532-01) ESMTP< MAIL FROM:<[EMAIL PROTECTED]> SIZE=4323\r\n
> Apr 11 10:23:16 isis.eng.fsu.edu /usr/local/sbin/amavisd[15532]:
> (15532-01) prolong_timer SMTP MAIL received: timer set to = 300 s
> Apr 11 10:23:16 isis.eng.fsu.edu /usr/local/sbin/amavisd[15532]:
> (15532-01) check_mail_begin_task: task_count=1
> Apr 11 10:23:16 isis.eng.fsu.edu /usr/local/sbin/amavisd[15532]:
> (15532-01) TempDir::prepare: creating directory
> /var/amavis/tmp/amavis-20060411T102316-15532

Hm, the next thing should have been:
  TempDir::prepare_file: creating file

> Apr 11 10:23:16 isis.eng.fsu.edu /usr/local/sbin/amavisd[15534]:
> Net::Server: 2006/04/11-10:23:16 CONNECT TCP Peer: "127.0.0.1:41876"

Something fatal happened to process 15532, and a substitute process
was created automatically after it vanished.

Was your log collected from a (syslog)file or did you run
'amavisd debug'?  The later may be able to utter some final
message on stderr.  Running with strace -f could show what
were the last system calls before a process crash.

  Mark


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