Zack,
Check out K3NG's Arduino rotator control project. It incorporates the
proper sensors and should, with the proper interface hardware, drive your
hardware.
I'm in the process of a build myself.
Norm n3ykf


On Wed, Aug 7, 2013 at 9:58 AM, Zach Leffke <zlef...@vt.edu> wrote:

> Hello Everyone,
>
>                 I recently came into possession of a Pelco PT170-24P
> tracking pan tilt pedestal designed to support large security cameras.  My
> intent with this new acquisition is to repurpose it as a "low cost" (got it
> on Ebay for ~$75 + S&H) alternative for an antenna tracking pedestal for
> amateur satellites.  It uses 24VAC induction motors to move the azimuth and
> elevation assemblies, pretty much just like the G5500s that I'm sure so
> many
> of us are familiar with.  It definitely cannot support the same amount of
> weight as the G5500, but I'm looking to construct a small, portable
> satellite ground station node and this thing is plenty beefy enough to
> handle a couple of Arrow style antennas.  Here is the problem, it provides
> absolutely no feedback.
>
>
>
> My question to the group is does anyone know of a non-mechanical method for
> getting relatively accurate feedback for azimuth and elevation.  I'm
> looking
> for an all electronic means that I can mount somewhere outside of the
> actual
> pedestal assembly (like perhaps on the cross-boom) that will be able to
> provide measurement of the az/el (or pan/tilt, or yaw/pitch, whatever you
> want to call it) position.  I'm using an arduino microcontroller for the
> tracking controller.  Originally I intended to find a way to mount
> potentiometers in inside the unit and simply use the ADCs on the arduino to
> read the position feedback voltage from the pots, however, there is barely
> enough space to mount an elevation feedback pot inside the unit, and there
> is virtually no space for an azimuth feedback pot.  Hence I'm looking for a
> non-mechanical method.
>
>
>
> My first thoughts for the elevation feedback was to use the old
> potentiometer plus nice heavy weight method mounted out on the boom.  This
> idea doesn't appeal to me very much as other factors can now affect the
> position feedback (such as high winds).  I then thought of something along
> the lines of an accelerometer.  I also tossed around the idea of a 2-axis
> gyro for both Az/El.  My issue is I have limited experience working with
> these types of sensors, and was hoping to get advice from everyone in this
> group.  I know for example that the gyro will provide rate of motion around
> an axis and thus I have to integrate over time to get the actual position.
> This becomes cumbersome because now I have to keep track of time in the
> Arduino while executing movement commands (certainly do-able, just more
> complicated than reading an ADC voltage).  Additionally, I believe these
> devices suffer from drift and require frequent calibration (although there
> may be a scheme of starting from a known position, say at one of the limit
> switch contact points, for each pass that might work).  I also toyed with
> the idea of an electric compass for azimuth feedback, but I'm worried about
> distortion of the magnetic field near the pedestal due to the AC induction
> motors or when the antennas are radiating.  In theory the motors are housed
> inside the metal pedestal enclosure and thus are shielded from the outside
> world, but I can just see it now, nice steady feedback when the pedestal is
> stopped and as soon as I execute a motion command the azimuth feedback
> starts dancing all over the place.  Since the motion stop command is based
> on achieving the target position, system instability is sure to occur.
>  Even
> if I solve the AC motor EMI problem, I still worry that when transmitting
> the fields could potentially be distorted if near the antenna (remember my
> goal is a compact design) and taint the position feedback.
>
>
>
> Any ideas from the group would be greatly appreciated.  I'm looking for a
> "sparkfun" type solution here and if anyone has experience working with
> accelerometers, gyros, electric compasses, etc. I would love your advice on
> which might be the way to go for the position feedback.  If you think I've
> hit on a good idea above and should go with it please let me know.  Again
> I'm using an Arduino, so analog voltage feedback, I2C, SPI, and UART serial
> are all on the table for communicating with the sensors to get the feedback
> info.
>
>
>
> Thanks in advance!
>
>
>
> Sincerely,
>
> Zach, KJ4QLP
>
>
>
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