Ben
The L'Hotellier coupling disassembles by driving out the spring roll pin in the barrel of the coupling. The roll pin is horizontal and from memory a 2 mm diameter pin punch (like with Schempp-Hirth gliders) is the tool you need to tap it out.

The piston is then extracted down the centre of the coupling, and the rest follows.

I have not been involved in this with any variant such as where sleeves were involved such as with the LS4's.

I am unaware of where one might get a spare replacement spring other than by salvaging it from another unit. But then the spring has to be serviceable. I guess the load test on the locking slide (with coupling reassembled) as called for in the AD does that. Then again I wouldn't use one from a rejected/removed coupling with 3,000 hours on it as springs ultimately exhibit fatigue and fail.

New L'Hotellier couplings are available from CGB Bearings in Melbourne. But I am not sure how the standard coulpings relate to the variant with additional sleeve. The couplings really don't cost all that much when compared to a lot of stuffing around with old parts.

Regards
Roger Druce

On 14/01/2011 9:00 AM, bcole...@xstratacoal.com.au wrote:
Hi all,

One of my hotelier couplings is not functioning correctly - the spring which 
drives the wedge was sticking out of the wedge slot.  I believe it is deformed 
and would like it replaced.  DG suggested I could change the spring - but I 
can't see how to access it.  It may be that DG thought I wanted to replace the 
LS sleeve spring.  I can't find any good references to rebuilding hotelier 
couplings.  I am waiting for a DG reply.

Has anyone here had any experience rebuilding hotellier couplings or know 
whether the internal spring is replaceable?

Thanks, Ben Coleman

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