John,


Here are a couple of my thoughts and I will be making a few assumptions to make 
them. First of all, I hope that when you refer to the 2 vertical pieces, you 
are referring to the 2 pieces that will make up the top and you really meant to 
say "horizontal" instead of vertical. I will assume that the table will not be 
staying outside and get rained on, hence the need for the folding legs. In 
other words, you will take the table outside for use and then take it back 
inside at the end of the job.



Personally, I would use 3/4" plywood for the top with an extra piece of plywood 
attached under the top piece on which you will attach the legs. You might 
consider birch plywood for this or maybe better yet, MDO plywood which is very 
strong with a resin impregnated paper on each side and put together with 
weatherproof glues. I would then edge band the plywood top with 1 1/2" to 2" by 
3/4" hardwood, with the thick dimension in the vertical orientation. This will 
greatly strengthen the entire top. 



The plywood top would be a lot more flat and stay that way a lot better than 
dimensional lumber. 



Another thing to remember is that when the legs are folded so that they are 
paralletl to the top surface, the top must be long enough for the 2 sets of 
legs to lie flat from end to end. This means that the table top must exceed 
twice the height of the legs with room to spare. 



Good luck



Mickey

  ----- Original Message ----- 
  From: John Schwery 
  To: [email protected] 
  Sent: Thursday, February 15, 2007 2:40 PM
  Subject: [BlindHandyMan] outdoor folding table?


  I would like your ideas on a folding table. I want to make a folding 
  table for a sort of outdoor work bench. I bought the legs from 
  harbor Freight. They are similar to what you might see on tables for 
  church and school meals. I thought of making the top from 1 by 12 
  wood, about 5 feet long and 2 feet wide, with a cross piece under 
  each end to support the 2 vertical pieces and for fastening the 
  legs. What sort of joint would be best for vertical boards, 2 1 by 5 
  pieces joined side by side? Should I use dowels, tongue and groove 
  or something else? If I use tongue and groove, what should be the 
  width of the tongue? Will I need any cross pieces in the 
  middle? About the heaviest thing I might have on it would be my 
  router table and router.

  John

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