Tom,
Your metal tubing idea would be a good one.  I don't do much metal work, but
this would be a great way to go.
If I had to flatten a side of the dowel by hand I would probably work it
with a rasp, with the dowel clamped hear the edge of my work bench.  After I
got part of it flattened, maybe I could get a small saw in there to finish
the job.
As usual, hand tools take more time.
Could you get part of it cut with a plane?
Blessings,
tom
  -----Original Message-----
  From: blindhandyman@yahoogroups.com
[mailto:blindhandy...@yahoogroups.com]on Behalf Of Tom Fowle
  Sent: Thursday, November 19, 2009 12:34 PM
  To: blindHandyMan
  Subject: [BlindHandyMan] Re: another measuring device:



  tom,
  This is a very fancy and neat "story stick." idea. I'm trying to think of
  how to do the half flat on the dowell without power tools

  I wonder if one could get a chunk of square extruded tubing and a rod
that'd
  fit it. This might allow one to tap the bolt into the outside square piece
  thus avoiding the need for the half flat. Also might be more stable with
the
  square outside.

  Just pondering how to make it all much too fancy and hard <GRIN>

  Neat design.

  Tom Fowle


  


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