Thanks David,

Your method of using the epoxy putty to fill the hole sounds like Judy B's 
anticompression bushings she epoxies in place.  I get the picture.  Also, I 
like your idea of smearing epoxy putty on the backing plate to distribute the 
load onto any uneveness of the applied surface.  

Sheesh.  And I thought I was just going to drill some holes and bolt.

Thanks for your help.

Brad


----- Original Message ----- 
  From: [EMAIL PROTECTED] 
  To: [email protected] 
  Sent: Friday, June 20, 2008 1:40 PM
  Subject: Re: catalina27-talk: Mounting outboard bracket


  Whenever I through-bolt anything on my boat where there are two layers of 
hull/liner between my bolt and nut, I first drill a hole in one of the layers 
of fiberglass.  I then pack into the hole enough epoxy putty (I use PC-7 or 
PC-10) to make a spacer.  I pack a sufficient quantity to extend beyond the 
bolt opening.  If I am using a 1/4" bolt I pack material in the space to fill 
an area of 1" in diameter.  I allow this material to cure (24 hours) and I then 
drill my hole through both layers and the epoxy putty, install the piece of 
hardware, and bring it to light tension.  Since I have no doubt used a bedding 
compound such as 3M's 5200 or some lesser adhesive material such as Life Caulk 
or Life Seal, I allow that material to cure (can take a few days to a week).  
Upon completing its cure, I then crank down on the fasteners compressing the 
bedding compound.  I do this by tightening the nut so that the bolt does not 
turn thereby not breaking the compound's attachment to both the fastener and 
the boat.  I have added many pieces of hardware to my boat and have never 
experienced a leak in all the years I have lived aboard (24 years).  
Additionally, whenever I add a backing plate to a piece of hardware, I always 
smear it with epoxy putty to allow it to distribute its load evenly against the 
surface to which it is attached.  The sandwich is fool proof against moisture 
intrusion.

  David Hoyt

  In a message dated 6/19/2008 7:25:06 P.M. Eastern Daylight Time, [EMAIL 
PROTECTED] writes:
    That's quite a setup.  Mine won't be as substantial, but I am looking 
forward to the extra "basement".

    I guess my quandry is how do you stick that all on the transom, bolting it 
on with the double wall construction in the aft  compartment.

    Also, boats are stuff that dreams are made of and a ticket to adventure.  
We all have dreams.

    Thanks for your help.

    Brad


      ----- Original Message ----- 
      From: [EMAIL PROTECTED] 
      To: [email protected] 
      Sent: Thursday, June 19, 2008 3:37 AM
      Subject: Re: catalina27-talk: Mounting outboard bracket


      but it is home and it has traveled to more places than you can imagine in 
your wildest dreams.

      In a message dated 6/19/2008 1:45:46 A.M. Eastern Daylight Time, [EMAIL 
PROTECTED] writes:
        That's one ugly boat.





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