Jim
 
For repairing the "smile"  and possibly the replacement of the bolts,  Dr. 
Judy has provided IMHO the best directions for making the repairs.  I  
followered her directions (to a large degree) on repairing the smile and  have 
experienced no problems.  Possibly she will see this post and reply. 
 
John  Jennings   

 
In a message dated 6/23/2008 10:56:12 A.M. Eastern Daylight Time,  
[EMAIL PROTECTED] writes:

Listees,
After a, ahem, hard  grounding, my Catalina smile has reappeared (last seen 
6-7 years ago) —  not badly, but a thin line at the keel joint is visible on 
one  side.  The boatyard service manager has recommended re-torque-ing  the 
keel 
bolts.  Naturally, the yard will do the job for a fee,  though I don't have a 
quote.  I'm concerned about these 30 yr-old  bolts breaking off under 60+ 
ft-lbs of  torque.
Any of you who have done this  yourselves:
1. How did you clean off the accumulated rust (They were  rusty, right)?
2. Were you able to budge the nuts?
3. Did you  remove them —one at a time, of course — and clean the threads?
4. Did  you replace with stainless nuts?
5. What  torque?

For those who have installed SS  Lag Bolts in your keel.
1. Did you buy the $279.95 kit from Catalina  Direct?  (5 bolts, 1 drill bit, 
washers)
2. What size is the  drill bit?
3. Did drilling require a rotary hammer type drill, or  just a powerful 
standard drill?

I have  source of SS 1/2" x 8" SS lag bolts @ 14.95 each.  Specs say 18-8  
stainless; no mention of 316.  Thoughts on using  these?

Thanks for comments on your  experience.

Fair  Winds,
Jim Calleran, C27  #2784, Trad, OB
Mathews Yacht Club,  VA
37°27.8'N/76°18.6'W











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