Here are the drawings and directoins for repairs to the mast step block, keel 
bolts, wood sump, and the "smile".  
http://www.blumhorst.com/catalina27/images/keel_factory_drawings/
Judy B
Bijou, 1977 Tall rig, #3459
San Francisco Bay Area, CA
http://www.blumhorst.com



----- Original Message ----
From: "[EMAIL PROTECTED]" <[EMAIL PROTECTED]>
To: [email protected]
Sent: Monday, June 23, 2008 8:53:35 AM
Subject: Re: catalina27-talk: Keel bolts

Jim
 
For repairing the "smile"  and possibly the replacement of the bolts, Dr. Judy 
has provided IMHO the best directions for making the repairs.  I followered her 
directions (to a large degree) on repairing the smile and have experienced no 
problems.  Possibly she will see this post and reply. 
 
John Jennings  
 
In a message dated 6/23/2008 10:56:12 A.M. Eastern Daylight Time, [EMAIL 
PROTECTED] writes:
Listees,
     After a, ahem, hard grounding, my Catalina smile has reappeared (last seen 
6-7 years ago) — not badly, but a thin line at the keel joint is visible on one 
side.  The boatyard service manager has recommended re-torque-ing the keel 
bolts.  Naturally, the yard will do the job for a fee, though I don't have a 
quote.  I'm concerned about these 30 yr-old bolts breaking off under 60+ ft-lbs 
of torque.
     Any of you who have done this yourselves:
1. How did you clean off the accumulated rust (They were rusty, right)?
2. Were you able to budge the nuts?
3. Did you remove them —one at a time, of course — and clean the threads?
4. Did you replace with stainless nuts?
5. What torque?

     For those who have installed SS Lag Bolts in your keel.
1. Did you buy the $279.95 kit from Catalina Direct?  (5 bolts, 1 drill bit, 
washers)
2. What size is the drill bit?
3. Did drilling require a rotary hammer type drill, or just a powerful standard 
drill?

     I have source of SS 1/2" x 8" SS lag bolts @ 14.95 each.  Specs say 18-8 
stainless; no mention of 316.  Thoughts on using these?

     Thanks for comments on your experience.

Fair Winds,
Jim Calleran, C27 #2784, Trad, OB
Mathews Yacht Club, VA
37°27.8'N/76°18.6'W



 





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