Jim
 
I also found that my prop shaft is 1" diameter, the same size as part  of my 
boat hook.  Using the boat hook makes it easier to cut the  packing.  Also the 
cut should be at an angle not straight  across.  
 
John  

 
In a message dated 11/2/2008 5:23:54 P.M. Eastern Standard Time,  
[EMAIL PROTECTED] writes:

There's something profound and exciting about deliberately opening a hole  in 
your hull while it's in the water.  But it's nothing to panic over;  I've 
done this a couple of times and let in about a gallon or two each  time. 
I use the Gore packing, it works very nice and I can get the gland adjusted  
to about 1 drop/minute while the motor is running, and zero when it's not, and 
 the box and shaft stay nice and cool.  It will take some running time to  
get the adjustment right. 
Chris 
-----Original  Message----- 
From: [EMAIL PROTECTED] 
Sent: Nov 2, 2008 4:07 PM  
To: [email protected] 
Subject: Re: catalina27-talk:  stuffing box 

Jim
 
You need  3/16" packing to replace the old.  Sounds like  Ralph knows what he 
is talking about.  Experience!!  
 
If possible I suggest that you replace the packing when the boat is out  of 
the water.  I found the most difficult part of the operation was to  loosen  
the lock nut.  If your galley is mid ship, I suggest you  access the stuffing 
box from the port side quarter berth through the access  panel in the floor of 
the berth.  That way you can get your hands on  two wrenches.  It also helps if 
you have another person working with  you from the other side of the engine.  
 
John  Jennings   

 
In a message dated 11/2/2008 3:02:34 P.M. Eastern Standard Time,  
[EMAIL PROTECTED] writes:

 
----- Original Message -----  
From: "Jim Bernstorf" <[EMAIL PROTECTED] 
(mailto:[EMAIL PROTECTED]) >
To: <[EMAIL PROTECTED] 
(mailto:[email protected]) >
Sent: Sunday, November 02, 2008 8:15  AM
Subject: RE: catalina27-talk: stuffing  box



> While we're talking about engines, has anyone  done the stuffing box
> repacking themselves?
>  
>> Jim Bernstorf
> 1978  TR
> Nashville,TN




Jim,
 
IMHO,,  It's an easy job.. IF .. you  prepare before hand.
 
 
First, and MOST  important!
 
Get a SMALL "T" handled extraction tool.  The tool MUST have the Wire Screw 
type end.  
I know other folks say a "bent fish  hook" ..or other home made tools 
work..But, save yourself some grief and  get 
a professional extraction tool..  

AND I mean SMALL screw  extractor! 
The one I use has a Wire Screw  of......   3/16 ths (~ 5 mm)
You may have to go to a plumbing story to  find one. Not many Marine Supply 
shops carry the small  ones.
The Screw end... HAS to be slightly  smaller than the thickness of the 
Packing Flax you're using  !
 
Second:
Measure and CUT the packing material you're  going to use. Put it somewhere 
close where  you can reach.
Use the prop shaft to measure each of at  least,... FOUR rings of packing. 
You only Need 3, The 4th  is a standby. Without it, dropping one means you 
close 
the Gland  ..And start all over!!
Make angled overlapping cuts  in each flax ring. 
 
Finally, 
Have a TOWEL or cloth  ready
AND.....wrap around the Shaft Log and  keeper nut...As soon as you pull the 
Packing Glad away from the Shaft  Log. 
Water will pour out.
The towel will act as a cover over that  part. It won't stop the flow, but 
reduces the  splatter.
Water SQUIRTS in all directions . You don't  want it to hit you in the face 
while you're trying to  work!
 
Each time I've done it, I get a  couple GALLONS of water winding up in the  
bilge. 
 
HINT:   Experiment a couple  times,, By loosing the nut until water starts 
flowing..Then close the  gland and nut again
Do that a few times to get used to the  process.  
That'll do two things for you.  It'll  help reduce some of the apprehension. 
Having never done it, it'll seem  scary the first time.
Experimenting will also give you an  idea of the flow of water, and how it 
spreads out..
After a couple "tests" like that .. You'll  feel pretty confident.. Trying to 
do the whole thing before  you have a little experience isn't fun..  
Don't Ask .. :-)
 
HINT:  If you have trouble...   HAND tighten the nut back into the Gland to 
slow down the water.. Don't  Panic, take your time.
 
You can do it..
 
 
All the Best,
 
Ralph Ahseln
"Oblio" 
Gresham OR
 
 










 
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