THE NUMBERS GUY
By CARL BIALIK  
Digging Into the Ethanol Debate
June 9, 2006

President Bush announced in his State of the Union address in January
that he backed funding for research into producing ethanol from corn
and other farm products, with the goal of making a viable fuel
alternative to gasoline for automobiles. Since then, Congress has
wrangled over how to implement the idea.

Critics, meanwhile, have blasted the viability of ethanol. A central
argument is that corn-based ethanol, the most-common form today, is
literally a waste of energy. Detractors say that it takes more fuel to
make ethanol -- growing the corn, bringing it to a processing plant
and converting it to fuel -- than would be saved by using it.

That criticism has received attention in articles in the Washington
Post, the Louisville Courier-Journal and Cox News Service (all of
which also included the pro-ethanol side). In April, Larry Kudlow said
on his CNBC show, "So many experts believe it costs more energy to
turn corn into ethanol-related gasoline than [is] actually produced."

Two prominent researchers are chiefly responsible for the
energy-efficiency claim: Cornell University's David Pimentel and Tad
Patzek of the University of California, Berkeley. In a co-written
paper published last year in Natural Resources Research, Profs.
Pimentel and Patzek wrote, "Ethanol production using corn grain
required 29% more fossil energy than the ethanol fuel produced." By
comparison, production of gasoline or diesel uses about 20% more
fossil energy than the fuels produce. (For automobiles, ethanol is
generally blended with gasoline in either 90-10 or 85-15 proportions,
but the studies focused on the energy content of the ethanol itself.)

But the analysis stacks the deck against ethanol in a number of ways.
Perhaps most important: The researchers attributed a wide array of
energy costs to ethanol production, including the energy required to
produce tractors used in cornfields and even all forms of energy
consumed by workers for things such as food, transportation and police
protection. Equivalent factors generally aren't included in comparable
analyses of rival fuels like gasoline. Also, researchers didn't take
into consideration the value of ethanol by-products, which can be used
in cattle feed.

What's more, the skeptical analysis was based on all technology in use
at the time, including old plants. Ethanol has become a hot business
and a target of venture capitalists. There is reason to believe that
ethanol production is only going to become more efficient, possibly at
a faster rate than the more-mature petroleum industry. The newest
plants incorporate technology to streamline the process and save
energy and money. Researchers are also looking at methods to get
ethanol from sugar cane and switchgrass, which appear to be more
energy-efficient than those for corn. "There are a lot of new
technologies," said Hosein Shapouri, an agricultural economist for the
U.S. Department of Agriculture. "It's going to continue to improve the
yield, and also lower the energy."

The Bush administration says ethanol is more energy efficient than the
critics claim. Department of Energy spokesman Craig Stevens told me in
an email, "Based on the vast majority of research and analysis, the
department believes that the energy delivered by ethanol is greater
than the fossil energy put into its production."

Other researchers have disagreed with Profs. Pimentel and Patzek.
Michael Wang, a vehicle fuel-system analyst at Argonne National
Laboratories in Lemont, Ill., calculates numbers that are frequently
cited for the efficiency of producing petroleum and diesel fuel. He
said those numbers don't include the energy needed for labor and to
produce the equipment -- in large part because there aren't reliable,
up-to-date estimates for that energy -- and therefore, neither should
the ethanol numbers.

By his reckoning, it takes 0.74 BTU of fossil fuel to create 1 BTU of
ethanol fuel, compared with a ratio of 1.23 BTUs to 1 BTU for gasoline
-- that's 66% more than ethanol. (Dr. Wang's calculations are
contained in a rather dense set of appendices to this report; the
conclusions are presented in a more user-friendly format in this
brochure.)

Prof. Pimentel defended his work in an interview. "I don't see how you
could or should eliminate the labor of the farmer," he said. "He eats,
sleeps, uses the highways, depends on the police force, fireman, and
so forth."

Prof. Pimentel added that he's studied the issue for over 20 years,
and has no bias against ethanol -- quite the contrary: "I'd really
like to support ethanol being a viable solution for our liquid-fuel
needs, because I am an agriculturalist and a biologist. But I'm a
scientist first."

His co-author on the study, Prof. Patzek, didn't respond to my
requests for an interview.

There remain major challenges for ethanol. Among them: The high price
of natural gas may force some plants to switch to coal, harming their
environmental profile; the fuel has yet to prove its market viability
for cars without subsidies; and the costs to revamp fuel stations for
ethanol blends is steep.

When prompted by their students to investigate biofuels, Berkeley
energy and resources professors Dan Kammen and Alex Farrell discovered
the sharp disagreements among researchers. "It became pretty clear to
us, as we were getting up to speed on ethanol, that there are a large
number of divergent studies in literature, and it's not clear why they
are divergent," Prof. Farrell told me. They attempted to reconcile
disputing studies by comparing them side by side, tracing the numbers
back to their original sources and converting everything to standard
units. Their conclusion, published in Science in January, was largely
in line with Dr. Wang's. (So was an analysis of published studies that
appeared in March in Environmental Science & Technology, and funded in
part by the environmental organization Natural Resources Defense
Council.)

It can be disorienting to discover that reputable researchers can so
seriously disagree on a single number. In an article last month, the
Toledo Blade counted studies, as if that might help settle things. The
newspaper noted Prof. Pimentel's work, and added, "Five other
researchers have done studies and agree. Thirteen other studies,
including one paid for by the Department of Energy, show the
opposite."

A drawback of all the commonly cited numbers is that they generally
rely on data from USDA surveys of farmers and ethanol producers. Such
surveys are a few years old. That's not an unusual lag time for
federal government surveys, but they don't capture the impact of new
plants in the fast-evolving ethanol industry.

Broin Cos., based in Sioux Falls, S.D., has pioneered a method to
convert corn to ethanol at 90 degrees, rather than the previous 230 to
250 degrees, improving energy efficiency by 10% to 12%, according to
co-founder and Chief Executive Jeff Broin. And E3 Biofuels LLC is
finding ways to get more out of all parts of the corn, by building
plants near dairy farms and feeding cows the byproducts of ethanol
processing, then using energy from the animal waste to help power the
plants. "Wastes are converted to valuable products, such as biogas and
biofertilizers, which replace fossil fuels and their derivatives,"
David Hallberg, president and chief executive of Omaha-based E3, wrote
me in an email.

Vinod Khosla, a partner in the Menlo Park, Calif., venture-capital
firm Khosla Ventures, has invested in several ethanol technologies and
is an advocate for their promise. He said arguments against ethanol
focus unjustly on older plants. "It's like saying, a power plant built
in the '50s is very polluting, so all power plants are very
polluting," Mr. Khosla told me.

http://online.wsj.com/article/SB114970102238673892.html

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