My glass shop didn't want to mess with the spline and gasket, so he glued the 
plexi in with the same polyurethane that they use on car windshields. Looks 
pretty good, very similar to the original grey and he only charged me $20 per 
window, plexi included. I'm going to do the forward two window this way and 
replace the aft two windows with opening Lewmar portlights. 
James
Delaney
C&C 38 MKII
Oriental, NC
  ----- Original Message ----- 
  From: dwight veinot 
  To: cnc-list@cnc-list.com 
  Sent: Saturday, February 09, 2013 6:51 AM
  Subject: Re: Stus-List Old style aluminum frame portlight gasket


  Or you could just use Sikaflex 295uv

   

  Dwight Veinot

  C&C 35 MKII, Alianna

  Head of St. Margaret's Bay, NS


------------------------------------------------------------------------------

  From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Rick Brass
  Sent: February 9, 2013 12:38 AM
  To: cnc-list@cnc-list.com
  Subject: Re: Stus-List Old style aluminum frame portlight gasket

   

  The D shaped EPDM seal that Dennis recommends makes a much better seal and 
lasts longer than the foam strip that goes between the frame and the Plexiglas. 
It also costs a whole lot less than the foam strip if you are buying the foam 
from Southshore Yachts.

   

  Take a small piece of your window spline to any glass shop that repairs storm 
doors and windows. Window spline is usually what holds the Plexiglas into your 
storm door. There are several dozen different cross sections for the spline, 
and the glass shop can determine which is the correct spline by comparing your 
sample. The last batch I bought was about $.50 per foot for a 30 foot piece.

   

   

  Rick Brass

  Washington, NC

   

   

   

  From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of David Paine
  Sent: Wednesday, February 06, 2013 10:07 PM
  To: Dennis C.; cnc-list@cnc-list.com
  Subject: Re: Stus-List Old style aluminum frame portlight gasket

   

  Sorry to be thick headed but I don't see where this D profile stuff fits in 
the old style AL frame windows.  

   

  I have old style aluminum frame windows (CC33 1975) that form a seal with the 
plexiglass with 1/8" thick and 1/2" wide  (I think) double sided sticky 
neoprene tape which sticks the plexi to the inner flat aluminum extrusion.  On 
the outside there is a hard rubber spline (with a wedge cross-section) that is 
pressed between the plexi and the outer lip of the Al frame.  The frame, of 
course, is screwed and bedded into the house sides-- so far no leaks there.    
I'd really like to replace the rubber splines as they have shrunk and grown 
brittle with age but I haven't seen it available anywhere.   

   

  Thanks for any insight!  

   

  David

   

   

  On Wed, Feb 6, 2013 at 9:42 PM, Dennis C. <capt...@yahoo.com> wrote:

  Was wandering through WalMart tonight and saw some Duck brand EPDM gasket 
which I'm pretty sure would work for old style aluminum frame portlights.  It's 
white.  It didn't come up on the WalMart site but here's one reference for it:  

   

  
<http://www.myriadgreeyn.com/Bulk-Wholesale-Insulation-Rubber-Weatherstripping-p/cml%201282289.htm>

   

  I use M-D Building Products D profile EPDM marine/auto weatherstripping.  M-D 
Product No. 01025.  I get it from Lowes.  Here's another reference:

   

   


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