Ryan,

The first thing to do is remove the track and determine the type of core in
the deck. If a C&C I expect it is balsa. If that is the case, then
determine if the core has decayed. That is, is it brown mush. If not, and
the core is still pristine, but has a high moisture content, you may be
better off leaving it in place and "potting" the fastener holes to prevent
the entry of water. Water in most likely entering the balsa through the
fasteners and migrating through the kerf system (the cuts in the core to
make it flexible).

Balsa core that merely has a high moisture content, that is up to 20%,
still has very high physical properties. Remember that balsa starts with a
moisture content of 12% at which it has the highest physical properties. If
you cut off the source of the water by "potting" the holes, the moisture in
the core will gradually dissipate, and without access to oxygen it will not
decay.

I've seen too many boats undergo expensive and damaging repairs of balsa
with merely high moisture content, but no decay. I was with Baltek Corp for
eight years and we did a lot of research on the properties of "wet" core.
Balsa will only absorb moisture to the moisture saturation point, which if
memory serves me correct is about 26%, at which point the physical
properties stabilize at about 80% of the original properties in shear and
compression. Since balsa has substantially higher shear and compression
properties than foam cores traditionally used in decks, it is more than
strong enough for the application. However, the key is decay. All decayed
core must, of course, be removed.

Just something to think about before you consider major surgery.

Rob Mazza

On Tue, Nov 8, 2016 at 9:21 AM, Ryan Doyle via CnC-List <
cnc-list@cnc-list.com> wrote:

> Hey all,
>
> A survey on a boat we are looking to buy turned up some elevated moisture
> readings on the port side under the genoa track.  I would do this repair
> myself as I understand what needs to be done, however my wife is insisting
> I leave this job to a very experienced professional.
>
> In the affected area I need someone to remove the deck skin, remove the
> moist core, and replace the core in a 2'x6' area except under the stanchion
> base and genoa track where I would like it to be replaced with solid
> epoxy.  Then finish the job nicely.
>
> Does anyone have any recommendations for work like this?
>
> Thanks in advance,
> Ryan
>
> (Former 30mki owner)
>
>
>
> Sent from my iPhone
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