The windshields you buy are just flat Plexiglas cut (sort of) to the 
right shape.  It is WAY cheaper to just buy raw stock (.125) and use the 
old one as a pattern.  Cut with a fine tooth bandsaw and smooth with 100 
grit paper.  Buy the special drill bits (LP Aero Plastics) and drill 
oversize holes.  Get your mechanic to sign it off if you install it as 
only the side and rear windows can be installed and signed off by owner. 
(Note you could legally manufacture the windshield as the owner and have 
the mechanic install it same as a purchased part).

Theoretically there are different ways to manufacture plexi (rolling, 
water float, MIL grade, etc) but I have not seen a big difference.

I took a cardboard pattern to my local plastic shop and they cut out 
four blanks for me fairly cheaply.  (I did break several learning how 
tight to install the screws <G>).

David Abrams


Greg Bullough wrote:
> Are the (flat) windshields that Skyport sells pre-drilled for the myriad

> 
> little
> screws which hold it to the frame? Or do I get the pleasure of doing it 
> myself?
> 
> Greg
> 



David Abrams
http://ercoupe.com

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