----[Please read http://ercoupers.com/disclaimer.htm before following any
advice in this forum.]----
   Alon owner Ron Blackadar told me several years ago that this was going
to
be a full-blown AD on ALL Coupes in the future.  He had to do his and he
also confirms it is a real bear!  I think I will pull both of mine off
this
winter and do them both, just to make sure.  I still think the airplane
would go out of control if it broke off in flight.  I would not like that
one least bit.
George Frebert



On Sun, 27 Aug 2000 13:06:20 -0700, [EMAIL PROTECTED] wrote:

>  ----[Please read http://ercoupers.com/disclaimer.htm before following
any
advice in this forum.]----
>  I opened the butt end of one of the ailerons from
>  09H and found the steel reinforcement for the inboard
>  hinge that has the fitting for the push rod to be in
>  excellent condition. The failure mode would have been
>  rivets breaking off and eventually the reinforcement
>  tearing loose from the aileron.
>  
>  The end cap that was in contact with the steel piece
>  has some nasty corrosion I shall either make a new
>  piece or put a doubler on it.  There was an earlier
>  repair that used Cherry rivets. The Cherry rivets were
>  in very poor condition. They were genuine, not "pop"
>  rivets. When I reassemble the aileron I shall have to
>  use some Cherry rivets. I cannot for the life of me
>  figure out how the factory bucked all the rivets to seal
>  up the aileron. 
>  
>  I cannot see any other way of making the aileron
>  airworthy but to take the whole thing apart and renew
>  virtually every rivet. Where a brace looks OK there will
>  be corrosion underneath it that must come out. If I
>  just wash it down with the Aluma-Dyne phosphoric acid
>  preparation followed with the formic acid conversion 
>  there is no guarantee I'll neutralize all the corrosion
>  nor any guarantee I'll get all the chemical out of the cracks
>  and crevices. I'd guess about 100+ hours on each aileron
>  
>  I wonder what the interior of the ailerons I'm flying look like?
>  There is just no easy way of taking a look inside them. Too
>  bad they aren't fabric like the wings.
>  
>  I shall probably finishing opening up the aileron before
>  I start A & P school next month. Depending on what I
>  find, it may go up on the rafters for a while. I will need
>  all my concentration for a time, to turn back the clock,
>  and remember how to be a good student. It sure wouldn't
>  do to be at the bottom of a class of young whippersnappers.
>  <G>
>  
>  Paul
>  N2273H
>  
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