Jack,  I recently came across the same problem that you described in knee joint.  part of the problem is the washer, part is the knee pin and part is the trailing arm and other connection surfaces. I looked at the price of a new knee pin and took my old pins to a hydraulic rechroming machine shop.  For about 1/2 the price of new pins they were chromed and polished.  I had this same shop grind two sides the trailing arm parallel where the Bakelite washers ride.  They wear tend to be in a wedge shape.  Finally on the reinstall there was not room to double up on the new Bakelite washer.
 
There was still some 'wedge' wear to the joint surfaces in the landing gear arm that extends down from the wing root. To take this out error out and get a good fit, I so I cut 20 washers out of .005" stainless,  installed 3 per side of the stainless washers, with third one having the forward portion  cut away to fit the wedge. ( I left material in the front portion of the washer to allow strength in circling the pin.)   After the installation, my play was reduced from about 1/2 in to 1/8"
 
Hope this helps.   I have extra washers if you are interested in this method.
 
Darrel
ECOUPE #1180
----- Original Message -----
To: coupers
Sent: Monday, September 06, 1999 2:32 PM
Subject: Main landing gear

    I recently purchased a 1947 Ercoupe 415-D. Had problems with the goodyear brakes right from the start so I decided to convert to the cleveland wheel and brake system. Since the tail of my coupe sits about a foot lower than the reccommended 75" I decided to install new donuts on the main gear struts at the same time. Little did I know what a hassle it would be to install the new donuts. I finally found a neighbor who has a hydralic press which I utilized to compress the donuts enough to expose the groove to reinstall the snap rings. This ment I had to work through the two holes on either side of the donut cap to install the snap ring. It was quite a chore but finally managed to get both struts completed.
    Inoticed that one knee joint had quite a lot of slop in it (side to side movement) when the wheel was lifted off the ground. I wasn't too concerned as i thought that was probably how it was supposed to be. When I got to the other wheel I noticed that the lower leg did not drop down when the wheel was elevated off the ground . The knee joint was bound up. I decided that since I had to rebuild this knee joint i might as well do both of them at the same time. I was able to drive out the knee pin and then proceded to remove the bushing in the lower leg. It was onlly then that I realized that the bushings are made of a bakelite material. I will order the new bushings tomorrow from Skyport or Univair.
    My question is: when I receive the new bakelite bushings is there any special proceedure to instal them? I know they are a very tight fit and they seem very fragile.
I'm afraid if i try to pound them into the lower leg, I wll destroy them. What is the best method to install them. My second question is: on the knee joint that has a lot of slop in it, can I double up on the large bakelite knee joint washers to take up the slop?
    I would appreciate any information on this matter.
  
                                        Thank you,
 
 
                                        Jack Bombard
                                        100 Piper Drive
                                        Trenton, SC  29847
 
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