My choice of Helvetica sticks, so it's not an issue with writing the profile.js.
Here's what the appropriate section of my prefs.js looks like now:
user_pref("font.default", "sans-serif");
user_pref("font.default.x-western", "sans-serif");
user_pref("font.language.group", "x-western");
user_pref("font.minimum-size.x-western", 9);
user_pref("font.name.cursive.x-unicode", "itc-zapfchancery-iso8859-1");
user_pref("font.name.cursive.x-western", "urw-itc zapfchancery-iso8859-1");
user_pref("font.name.fantasy.x-unicode", "adobe-utopia-iso8859-1");
user_pref("font.name.fantasy.x-western", "adobe-utopia-iso8859-1");
user_pref("font.name.monospace.x-western", "LucidaTypewriter");
user_pref("font.name.sans-serif.x-western", "Helvetica");
user_pref("font.name.serif.x-western", "DejaVu Serif");
user_pref("font.size.variable.x-western", 12);
-- Bill
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