Garey was kind enough to send me a write-up from someone (no name on it) who did an excellent job documenting it (with pictures). Too bad I cannot find it on the web.

He had to notch the PCB with a Dremmel tool to get it to fit. I did that as much as it would allow and it still would not fit. I had to cut the half-box by removing the metal above the "window" on that side. There was no other way.

Anyway, once the PCB fit, it was easy to solder it into place. Then I made each connection, which was easier on my TR-3 because there is no fuse bulb and RFC7 does not connect to the SO-239 on the early TR-3.

There is also a little choke to ground, RFC8, in the original relay that is not re-used with the new relay. I don't understand why it was needed before and why it is not needed with the new relay, but I put it back. I could not hurt (I hope).

About the relays: I measured the resistance of the new 2.5K relay and it is indeed 2.5K. I measured the old relay and it was 5K, not 15K that I read about. I have another project TR-4 with the new relay, and it has no added resistor (looked at the 6EV7 too). So I did not add a resistor. The new relay works well and the TR-3 can hear and transmit again. Yea! Well, sort of.

40M is a problem, and that is not uncommon on the TR-(any). I peaked T-3 and it does receive on 40M, but it is clearly less sensitive. It will not transmit at all on 40M. 15M is better, but still not good. It's good on 80M, 20M, and 10M.

So now I have to figure out the mixer (suggestions welcome). But at least the TR-3 lives again.

73,
Bob WW3QB


At 09:03 PM 1/1/2009, you wrote:

Happy New Year,

I have a project TR-3 too and it still had the original open relay. It was a problem so I decided to replace it. I have the plug-in PCB but I am having trouble physically installing it. It seems the half box on my TR-3 is not long enough for the PCB. I need about 1/8 inch more to line up with the connections. If looking from the back it is the right side. So do I cut out that piece of the half box, leaving only the back? Has anyone done this? It looks like the PCB will work otherwise.

The wiring is a little different than the TR-4 (no fuse bulb and other changes), but I think I can figure that out (famous last words). But not being able to even get the PCB in is a big problem.

73,
Bob WW3QB



John -

Drake sold a conversion kit for the TR series and the pre-C Line T-4X transmitters. The early C-Line used a British made (Valpey) plug-in relay that had a 15k coil impedance, and the wire was so fine that is was either breaking from corrosion at the solder tabs or mechanical stress caused by the heat variations. They changed to a 2.5k relay, which was a drop-in replacement except for a 1.5k / 1W resistor in series with the coil. The added resistor is sometimes installed across the socket for the 6EV7, between a blank pin and the plate. I have the relay p/n, but not at hand. Someone else has probably already sent it to you anyway. It's a current P&B (TYCO) relay available from Mouser and others for about $16.

73, Garey - K4OAH
Glen Allen, VA

Drake 2-B, 4-B, C-Line & TR-4/C Service Supplement CDs
<www.k4oah.com>



John King wrote:
My TR 3 has been converted to the plug in type relay. Can anyone tell me the manufacturer of the relay, its' part number, where I can get it and the price? Thanks and 73, John, K5PGW



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