The messy stuff in the can is called "Scotchcoat".  It works well but can cause
a bunch of trouble doing a disassembly if its used directly on the connectors.  
I've
seen a few lazy people
that did that and it works OK until you have to take things apart!
73,
Sandy W5TVW
----- Original Message ----- 
From: "Steven Pituch" <[EMAIL PROTECTED]>
To: "'Elecraft Discussion List'" <elecraft@mailman.qth.net>
Sent: Wednesday, February 16, 2005 9:16 AM
Subject: RE: [Elecraft] Weatherproofing Connectors.


| Hi all,
| Living in NJ for a while and having to have my connections withstand the
| cold and ice, and now living in south Texas with the heat and humidity I
| read years ago how to professionally waterproof electrical connectors. I can
| not remember the source, but it might have been some 3M documentation.
|
| 1) make sure the connectors are tight.
|
| 2) wrap the connector completely with the vulcanizing rubber stretch tape
| available at home depot.  This stuff has a red plastic backing that needs to
| be removed.  You start the vulcanizing process by stetching it, If you don't
| stretch it first it won't work.  When you stretch it it gets thin, dull and
| greyish.  This stuff is very reasonably priced.  If it is cold out, warm up
| the tape inside the house first, put it on your car dashboard defroster, and
| store it in your armpit to keep it warm.
|
| 3) Overwrap the connection with vinyl electrical tape.  Stretch the tape so
| that it is tight against the rubber tape.  You want no gaps.  Not stretching
| it at the end is good to do to minimize the tape creeping in the heat, but
| the next step takes care of this problem.
|
| 4)Now I can't remember what this next stuff is called but it is made by 3M
| and is in a red can and is next to the electrical tape at Home Depot. Buy a
| can of this stuff.  It has the consistency of contact cement or dark brown
| snot.  This is really messy stuff.  The lid has a paint brush on it.
| Throuroughly paint the electrical tape with this snot.  Put two coats on.
| What this does is it totally seals all the edges of the vinyl tape.  There
| is no way the vinyl tape wll delaminate once you do this.  The second time
| you use the container of snot, you will need a pipe wrench to remove the
| lid.
|
| These connections will probably last forever.  I have never had a seal go
| bad.
|
| I use 10 gauge stranded house electrical wire for all my wire antennas.  The
| insulation on the wire works pretty well after I solder all the connections
| including the ends of the dipole. I coat all the exposed copper with this
| snot, and it totally proects the copper from corrosion.
|
| Geoff, you are right. Kurt N. Sterba, the antenna Guru, has constantly
| faulted the ARRL for not properly showing how to waterproof the end of the
| coax at its connection to the dipole.
|
| Regards,
| Steve, W2mY/5
|
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|
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