I think that you have put the screws in 
the wrong way. See page 8 of the 
Assembly Manual, particularly the bold 
type sentences.
73, Ken K3iU

On 3/27/2012 2:42 PM, Dave Anderson, 
K4SV wrote:
> Hi All,
>
> Still assembling my KPA-500  SN 436
>
> I am at the stage of installing the transformer and actually have installed 
> the transformer. Upon close inspection it appears that the front left (as 
> viewed from the front) foot held to the chassis bottom using pan head screws 
> may cause damage to the transformers windings.  The head of the screw closest 
> to the transformer, is directly under the transformer and when the 
> transformer is torqued down it rides on the screw.  The thin clear plastic 
> wrap is the only thing keeping the wire from contacting the screw head.  Yes 
> the transformer is up against the bumpers equally and installed per the 
> manual rev d.
>
> My plan was to take this amp on DXpeditions but it appears it would not last 
> one trip before the winding breaks through and touches the screw.
>
> Would anyone know if there is some preventative measures to keep the 
> transformer safe?  It would be a shame to find the transformer/amp damage 
> only to have it explode as you plug it in upon arrival to some rare DX place.
>
> At the very least these two screws should be flat head screws and have 
> countersunk holes.
>
> Suggestions?
>
> Thanks in advance,
>   
> Dave Anderson, K4SV
> Tryon, NC
>   828 777-5088
>   
> www.K4SV.com
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