When I first tried my hand at power poles they came apart as soon as I put
them together. Had issues for some time till I finally showed a friend one
of them and he said no wonder you prepped them great, the problem but all
are installed upside down 8>(

For some time now all of mine are very dependable and used for almost
everything. The key to it if you're going to be installing many is a good
quality crimping tool.


73,
Fred/N0AZZ
K3 Ser #'s 6730/5299--KX3 # 2573--K2/100 # 6470-KAT100
P3/SVGA--KPA500--KAT500--W2



-----Original Message-----
From: elecraft-boun...@mailman.qth.net
[mailto:elecraft-boun...@mailman.qth.net] On Behalf Of Art Bross
Sent: Sunday, June 16, 2013 11:25 PM
To: elecraft@mailman.qth.net
Subject: [Elecraft] PowerPoles

If they are coming apart easily then you are not building them right. I have
done thousands and learned a few things in the process. (I make and sell
cables at hamfests.) They should take at least 10 pounds of pressure to pull
them apart. It should take enough pressure to connect them that you should
hear a 'snap' when putting them together. Take a look at the front end of
the pins. You should see at east 1/16 to 1/8 of pin sticking up above the
plastic shell when assembled right. If not, take a screwdriver and put it
under the pin and pry it up until the pin just rests on the spring. Ideally
the pin should just rest on the top of the spring, not push down on it.
Crimping them tends to bend the spring down so they should be bent straight
before inserting them into the housings. You may also have to do this
adjustment if the connector gets used a lot. People think that assembling
these things is a simple process but there are some nuances to getting them
right. Worst case, if  you don' t want them coming apart use the plastic
clips or make a U clip out of a piece of 12 gauge wire. I've also used 1/2
inch staples from the hardware store.

What really torques my jaws is people who put PowerPoles down who can't put
them together right.

Art

KC7GF


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