I have noticed the same clicks with mine.  I run mostly meteor scatter on 6 
meters, which is somewhat similar to RTTY - long transmit times with a high 
average output power.

After emailing Elecraft support on May 6th of last year concerning a failure of 
my KAT500 tuner (which apparently had nothing to do with the amp’s noise), I 
was told this was due to rapid expansion and contraction of the heat sink, and 
even though it sounded like a relay, it was not necessarily coming from a 
relay.  What I found strange was that this noise didn’t occur until the amp was 
several months old.  I was offered the option to ship back the KPA500 in order 
to track down the noise, and I did so.

After a few days, I received a telephone call from Elecraft with their analysis 
of the noise.  It was their belief that indeed the noise was coming from rapid 
expansion/contraction of a metal piece in the amp; specifically what is known 
as the Z-bracket.  At the time I was told that a few other customers had 
experienced the same issue, although none were in the US and mine was the first 
they had the opportunity to look at.  The Z-bracket was replaced with one of a 
different metal composition, and I was told that several tests were run on the 
amp and there were no other issues.  I received the amp back and did not 
experience the clicking noise at first.

A few weeks later, using the amp in the same manner I had before, the clicking 
noise came back.  Once again I contacted Elecraft support.  Their response was 
the same, the rapid expansion and contraction of the Z-bracket was what I was 
hearing, and there were now several KPA500s which exhibited the same clicking 
noise, but their conclusion was there was no damage caused by this.  In 
addition, there were no faults in the fault log.

I wonder how many others have experienced the same clicking noise, and if the 
issue has been solved.  While I accept their analysis, I still find it strange 
that if the amp is on, yet I haven’t transmitted for several minutes, I will 
still hear an occasional click.


73 de Sebastian, W4AS



On Jan 26, 2014, at 3:03 PM, Steve AI9T <st...@ai9t.com> wrote:

> During a couple recent RTTY contest I have noticed that my KPA500 is making a 
> noise. It kind of sounds like a relay clicking in and out. When I first 
> noticed it I thought it was a fan relay or something to do with the fan. But 
> after hearing this longer it seems to be related to the temp.  It clicks in 
> an out around the temps of 62C and 56C. It kind or reminds me of an old 
> radiator warming up and cooling off. I took the cover off yesterday and 
> checked the nut that holds the  transformer in place. I thought maybe that 
> spring washer might be a little loose but it wasn't.
> 
> Anyone else ever notice this? Hopefully it is not a serious problem.
> 
> Thanks
> 
> -- 
> 73
> 
> Steve AI9T

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