I agree with Bob, but as 45-years experience has taught me.

Properly crimped bright new copper wire is fine. Take a look several years later (also compare contact resistance; probably best measured as voltage drop under load). If you live in the desert where humidity never rises above 25% you may not see any change. Put the same crimped connector 100-foot from salt water and less than three years it will turn green and start to fail. Put on a boat with no sealant and the connector will fall apart.

Solder the connector after crimping to that bright new copper wire and those problems will be lessened. ON a boat only airtight sealant will ensure long life. I find where I want to ensure lowest contact resistance soldering after crimping works.

But if the wire is subject to repeated movement or vibrational forces the soldered connection will break whereas crimp-only seems more resilient. Spacecraft use crimped-only connectors (subject to high g-force vibration in launch and extreme temperature variations). But then there is no air in space and thus no moisture to corrode.

For ordinary shack wiring of a ham station crimp+ solder causes no harm. I use it where ever I want to ensure the lowest voltage drop under load.

Most of those NAPA wire crimpers are a poor excuse for a real tool - but probably what most of us use. My coax crimpers are properly racheting crimpers and produce a good contact. Still I do not like them in situations where the cable sees a lot of movement. Good old compression back nut construction is best. I'm talking about N, BNC, TNC, sma, 7/16, etc. PL-259's are used only if I have to.

73, Ed - KL7UW

----------
From: Bob McGraw - K4TAX <rmcg...@blomand.net>
To: Jerry Moore <je...@carolinaheli.com>, elecraft@mailman.qth.net
Subject: Re: [Elecraft] normal K3 voltage drop on TX
Message-ID: <55d7d678.80...@blomand.net>
Content-Type: text/plain; charset=utf-8; format=flowed

Properly it must be crimped   A N  D   soldered.  Both are required.
Are you saying a crimped and soldered connection is worse than a crimped
only connection?

My military experience says there first must be a mechanical connection
made {crimp or wrap} and then follow with an electrical connection
{solder}.   And RCA stipulated this practice in all of their broadcast
equipment.

73
Bob, K4TAX
K3S s/n 10,163



73, Ed - KL7UW
http://www.kl7uw.com
    "Kits made by KL7UW"
Dubus Mag business:
    dubus...@gmail.com

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