On 01/16/2017 09:01 AM, Gene Heskett wrote:
> I had a dial sitting on the saddle watching X motion, and
> put it in the range where it was at zero on the outer end when it had
> run to completion and parked itself. Then I ran it again, and at the end
> of the 2nd run, it was parked 0.041" inward from where it was parked the
> first time.  This difference does not show in the dro display.
>
>
Whose stepper drivers are you using, and do they have 
opto-isolated step and dir inputs?
If so, then make sure whatever common there is for the step 
and dir inputs are wired to the controller board by a direct 
wire that goes to no other system.  One giant common ground 
for logic and power sounds like it might work, but my 
experience is it DOES NOT.

We've had problems with my PWM system when a common ground 
is used. It causes ultrasonic oscillations where the power 
transistors switching cause pulses on the common for the PWM 
command and that becomes a feedback loop.

The fix was to have the PWM and DIR common wired back to the 
ground terminal on the controller by a direct wire, and then 
another wire from the controller ground to the system 
ground.  You might have a similar situation.  If your drives 
don't have opto-isolated inputs, then all I can say is "good 
luck!"

Jon

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