On Monday 16 October 2017 07:56:47 Gene Heskett wrote:

> On Monday 16 October 2017 04:38:53 andy pugh wrote:
> > On 15 October 2017 at 23:07, Gene Heskett <ghesk...@shentel.net> 
wrote:
> > >       motion.spindle-revs IN FLOAT
> > >               For correct operation of spindle synchronized moves,
> > > this signal must be hooked to the position pin of the spindle
> > > encoder.
> > >
> > > should be satisfied by:
> > > net spindle-vel-fb-rps   <=  hm2_5i25.0.encoder.00.velocity
> > > net spindle-vel-fb-rps   =>  scaleX60.in abs.encdir.in  enc0.in0
> > > comp.filter.in0 motion.spindle-revs
> >
> > This is wrong. motion.spindle-revs should be spindle position, not
> > velocity, and should increase by 1 for each revolution of the
> > spindle.
>
> I didn't think it looked right when I started to post this.
>
> > You say that this worked before? I can't see how.
> >
> > > But the 5i25's builtin encoder does not have a "position".  Would
> > > count do?
> >
> > It does have a position.

Which until I ask for it in the hal file, apparently did not exist.  
I "hooked" it up and now it does.  Crazy...
>
> I can't find it in the halmeter or halscope menu's. And its been
> working for nearly 2 years.
>
> But I'll certainly look some more today. But this "hardware" problem
> with the Z drive's driver in the 5i25, all of them, is new yesterday.
> So I'll probably buy another Dell from pcliquidaters for about $95
> w/shipping today. Supposedly the same as this one.
>
> > https://github.com/LinuxCNC/linuxcnc/blob/master/src/hal/drivers/mes
> >a- hostmot2/encoder.c#L454

And I may be a little schmardter. Checking grounds from the computer to 
the bob and beyond with an ohmmeter, I am getting intermittent and 
variable readings, often 0.00 but hold the connection for a few seconds 
it may go as high as 200 ohms!  Since the ptc says its an amp, and it 
was destroyed on that 5i25, I am now printing the 5i25 manual.

I am thinking the ground(s) on the pci socket may be duff now.  So I've 
unplugged the cable from the bob, and will next check for a good ground 
on all 4 of the grounded pins next at the bob end of the cable. And I 
think the bob is running on the optional 5 volts the 5i25 says it can 
supply.  Its pwr led  has not flickered. Before that, I found the 
crazyness affected all 3 axises, and to an extent, the spindle drive as 
you can hear it hammering the backlash in the head gearing like its 
drive isn't exactly steady either.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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