I can attest to John's recommedations.  Many years ago I 
worked in a company which had as an aftermarket product 
a vinyl cutting division.  Machines which took large reels of 
vinyl, ran off specific lengths at high speed to spools which 
were shipped off to customers.  

The speeds were up in the 50 or so feet per second level.   
The side of this fast moving vinyl could easily slice one's 
hand off if your hand happened to be in the wrong place 
at the wrong time.  The vinyl was run through several 
rollers to maintain the proper tension and holes were 
cut along the sides.  

Amazingly high ESD levels were generated.  

The machines were drawn to my attention when one of the 
workers had to go to the emergency room.  According to 
him, a spark about 18 inches long hit him when he was 
changing spools.  I measured the distance later and he 
wasn't that far off. 

IIRC, research provided three ways to reduce the charge: 
one with tinsil or strapping of some sort, one with a slight 
radioactive charge generation device, and one with a +/- charge 
generator much like what's used in an air deionizer.  We chose 
the tinsil and it worked great.  BUT, they had to be changed 
on a regular basis. 

As far as designing for ESD in ungrounded products, I think 
you'll be forced to make provisions somehow with say braiding 
to ground anyway.  One of the requirements in 1950 is to 
ground any exposed metal parts accessible to the end user.  
Not sure if this applies to your product, but something to that 
I think should be considered.  If you're using a plastic housing 
with conductive coating, that coating won't be enough since it's 
not a reliable for grounding and is not accepted as a means of 
grounding by safety. 

- Doug McKean 



-------------------------------------------
This message is from the IEEE EMC Society Product Safety
Technical Committee emc-pstc discussion list.

Visit our web site at:  http://www.ewh.ieee.org/soc/emcs/pstc/

To cancel your subscription, send mail to:
     majord...@ieee.org
with the single line:
     unsubscribe emc-pstc

For help, send mail to the list administrators:
     Michael Garretson:        pstc_ad...@garretson.org
     Dave Heald                davehe...@mediaone.net

For policy questions, send mail to:
     Richard Nute:           ri...@ieee.org
     Jim Bacher:             j.bac...@ieee.org

All emc-pstc postings are archived and searchable on the web at:
    http://www.rcic.com/      click on "Virtual Conference Hall,"

Reply via email to