An excellent post.  Seems like a solution here would be for the newer 
electrical outlet to be designed differently and not mate with the older
male cigarette lighter insert, and then provide an adapter that would take
the cigarette lighter insert to the new electrical outlet.  Then the 8 Amp
limit could be relaxed for appliances with the new plug, and any old devices
would still be taken care of.

----------
>From: Jim Eichner <jim.eich...@xantrex.com>
>To: "'EMC-PSTC - forum'" <emc-p...@majordomo.ieee.org>
>Subject: RE: Current from Car 12V cigarette lighter socket
>Date: Wed, Sep 18, 2002, 1:47 PM
>

>
> UL2089 covers appliance using the socket.  There is no UL or CSA standard
> covering the socket itself, but there is SAE J563, which provided dimensions
> and limits the continuous current drawn through lighter sockets by
> appliances to 8Adc.
>
> The intent is to protect the wiring in behind the lighter socket, because
> that wiring is based on an intermittent 10-15A load (how often do you light
> a cigarette?) and is therefore undersized for its overcurrent protection.
> In a sample of 7 or 8 cigarette lighter sockets and wiring harnesses that I
> pulled out of different makes of car in the mid 90's, I found wire sizes
> ranging from No. 16AWG to 22AWG, being protected by fuses ranging from 15 to
> 30A!
>
> In the world of continuous 12Vdc loads - aftermarket accessories like
> chargers for cell phones and laptops, in-your-car coffee makers and vacuum
> cleaners, etc - we need to know what continuous load the lighter socket and
> its harness can sustain.  The SAE pegs this at 8A and UL and CSA are
> enforcing that limit, both in what they will allow a 12Vdc appliance to
> draw, and in requiring a max. 8A fuse in the lighter plug.
>
> Recognizing the limitations on lighter sockets, the automotive industry has
> come up with the "power point": a cylindrical connector based on the
> cigarette lighter socket but designed, fused, wired, and rated for
> continuous loads and lacking the bimetal fingers that release the lighter
> plug when it's hot.  These are usually rated for 15-20Adc continuous,
> allowing designers to be free of the 8A limit. In theory.
>
> However, since the male plugs on 12Vdc automotive appliances will fit both
> the true lighter socket and these newer power points, UL and CSA will not
> back down (nor should they) from the 8A limit for a 12Vdc appliance equipped
> with a male plug that fits a lighter socket.  They also will not accept a
> marking such as "Use only with power points, not with lighter sockets"
> because too many cars only have lighter sockets.
>
> Not sure you're trying to do anything with that kind of power level, but you
> should be aware of the limitations.
>
> Regards,
>
> Jim Eichner, P.Eng.
> Manager, Engineering Services
> Xantrex Technology Inc.
> e-mail: jim.eich...@xantrex.com
> web: www.xantrex.com
> Any opinions expressed are those of my invisible friend, who really exists.
> Honest.  No really.
>
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>
> -----Original Message-----
> From: Ron Baugh [mailto:ron...@verifone.com]
> Sent: Wednesday, September 18, 2002 3:41 AM
> To: 'Charles Blackham'; 'emc-p...@majordomo.ieee.org'
> Subject: RE: Current from Car 12V cigarette lighter socket
>
>
>
> Yes Charles it's UL 2089 "Vehicle Battery Adapters."  I also have a unit
> (ITE
> Listed) that will operate from a auto battery and I have to make sure that
> all
> my 12V devices meets this standard.
>
> Ron Baugh
> VeriFone, Inc.
>  -----Original Message-----
>  From: Charles Blackham [SMTP:cblac...@airspan.com]
>  Sent: Wednesday, September 18, 2002 2:07 AM
>  To: 'emc-p...@majordomo.ieee.org'
>  Subject: Current from Car 12V cigarette lighter socket
>
>
>  Some of our equipment runs off 12Vdc. Typically this is provided by
> a UL
> Listed ac/dc power supply that meets the Limited Power Source requirement of
> IEC60950. We wish to be able to power this from the 12V "cigarette lighter"
> socket in a car:
>
>  Is there a standard that covers the output of 12V sockets in cars?
> Do
> they have to meet something similar to the Limited Power Source requirements
> of
> IEC60950?
>
>  regards
>
>  Charlie Blackham
>  Senior Approvals Engineer
>  Airspan Communications Ltd.
>  
>
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