Hi Ged:


>   "In transformers with REINFORCED INSULATION or DOUBLE INSULATION the
>   insulation between 1ary and 2ary windings shalll consist of -
>   -  1 insulation layer having thickness at least 1mm, or
>   -  at least 2 insulation layers with total thickness not less than 0.3mm, or
>   -  3 layers provided each combination of 2 layers can withstand the
>   dielectric strenght test for REINFORCED INSULATION"
>   
>   Can anyone explain ther rationale behind these requirements ?

Thin insulation is presumed to be subject to 
pin-holes.

If 1 layer of insulation, then the insulation
must be "thick" rather than "thin," hence 1 mm 
thickness.  We presume no pin-holes in "thick"
insulation, and the insulation comprises
reinforced insulation.

If 2 layers of thin insulation, then presume
a pin-hole in one layer, and that the pin-hole
will not overlay a pin-hole in the other layer.  
If that pin-hole is 0.15 mm, then we know that 
the air in that pin-hole will at least withstand 
the mains voltage.  Therefore, the construction
still has two insulations in series, one being
the 0.15 mm air of the pin-hole, the other being 
the 0.15 mm thick solid insulation.  The 2 
insulations in series comprise double insulation.

If 3 layers of thin insulation, then presume 
a pin-hole in one layer, and that the pin-hole
will not ovelay a pin-hole in the adjacent
layer.  The remaining 2 layers comprise double 
insulation.  

(In IEC 60960, the requirement for 1 layer in
a 2-layer system is 0.4 mm thickness.)


Best regards,
Rich


ps:  I'm not certain of my explanation for 2
     layers.  This rationale came from 60950,
     and I have applied it to 60601.





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