Alex,

1.      What is the correct method to test for a Limited Power source in
determining what enclosure is required?

Peter: The correct method for inherently limited power source is to measure
the output current (Isc) after 60 seconds of operation with the load
adjusted to maintain the Isc current limit (8.0 A). In your case the PTC
serves as the impedance limiting the current flow. I do not understand why
the Isc (8A load) lab failed you since you did not exceed the 8A and the
result should have been acceptable.

2.      If a fire enclosure was needed what is the minimum plastic rating
i.e. 94V0, V1 or what?

Peter:  Sounds like you have a movable equipment with a total mass < 18 kg.
For a fire enclosure, you need a 94V-1 enclosure or one that can withstsnd
the tests of Clause A.2 

3.      I cannot put a 5A fuse in the product, the lab says that the
overcurrent protective device must be outwith the non-fire enclosure in
order to stop the non compliant energy source entering the enclosure. Is
this correct?

Peter: I assume you mean you cannot put a  max. 5 A or less to meet the Isc
of less than or = 1000/Uoc for power sources not inherently limited. The
rated current values of the overcurrent protector in Table 9 are for devices
located in the secondary.  If the fuse is located in the primary, the max
values of Table 9 should be adjusted based on the pri/sec windings turns
ratio.  For example, if a transformer has a 5:1 turns ratio, then the  max
values of the rated currents for the overcurrent devices in the primary
should be  adjusted to 1/5 of the values shown, or in your case 1/5 (5 A) =
1 A

The fuse and transformer must be within the fire enclosure. You can get away
with it if your fuse is within an appliance inlet in the primary, your leads
are PVC, TFE, PTFE, FEP or neoprene and the transformer itself (except
laminations) has its own fire enclosure. There are many transformer
constructions with bobbin/cover constructions which would meet the fire
enclosure requirements.

For reference, see 4.7.2.1 (parts requiring fire enclosures) and 4.7.2.2
(parts not requiring fire enclosures).

4.      Similarly, I cannot use a resettable fuse in the product to meet
these requirements?

Peter: You have a PTC within the transformer; make sure it is approved and
meets the tests in IEC 60730-1, clauses 15, 17, J15 and J17.

5.      Does the PTC used in the power supply need to meet the IEC 60730-1?

Peter: Only the parts specified above.


Summary: It seems you wish to use a cheap enclosure material (94HB). Get a
fused applied inlet. Install a fuse value based on the transformer pri/sec
turns ratio as mentioned above. Use a transformer with a 94V-1 fire
enclosure over the windings and make sure its' wires are PVC, TFE, PTFE, FEP
or neoprene. With the fuse bypassed, make sure you meet the limit for Isc
(A) and S (VA) in Table 9 in the standard. You are all set and ready.

 
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PETER S. MERGUERIAN
Technical Director
I.T.L. (Product Testing) Ltd.
26 Hacharoshet St., POB 211
Or Yehuda 60251, Israel
Tel: + 972-(0)3-5339022  Fax: + 972-(0)3-5339019
Mobile: + 972-(0)54-838175
http://www.itl.co.il
http://www.i-spec.com





-----Original Message-----
From: Alex McNeil [mailto:alex.mcn...@ingenicofortronic.com]
Sent: Friday, August 30, 2002 11:25 AM
To: 'emc-p...@majordomo.ieee.org'
Subject: EN60950-1 Sect 2.5 Limited Power sources



Hi group,

I have a query on the understanding of the above section. I thought I fully
understood it until I used a different lab for Product Safety Compliance
testing (both accredited!).

We use a linear (basically a transformer with a PTC thermistor) class II
SELV O/P stand alone power supply rated 10Vac, 5A. One of the labs tested
the O/P Isc with a direct application of the sc. The other lab tested the
O/P Isc by applying a load of 8A. The results were therefore interpreted
differently.

Isc (direct) = 30A falling to 0A within 30secs. Considered a PASS (8A  for <
1min)
Isc (8A load) = 8A for > 2mins. Considered a FAIL (8A > 1min)

This has a crucial bearing on whether I need a fire enclosure or not for my
all plastic enclosure!

1.      What is the correct method to test for a Limited Power source in
determining what enclosure is required?
2.      If a fire enclosure was needed what is the minimum plastic rating
i.e. 94V0, V1 or what?
3.      I cannot put a 5A fuse in the product, the lab says that the
overcurrent protective device must be outwith the non-fire enclosure in
order to stop the non compliant energy source entering the enclosure. Is
this correct?
4.      Similarly, I cannot use a resettable fuse in the product to meet
these requirements?
5.      Does the PTC used in the power supply need to meet the IEC 60730-1?

I would very much appreciate clarification on this matter.

THANKS!!

Kind Regards
Alex McNeil
Principal Engineer
Tel: +44 (0)131 479 8375
Fax: +44 (0)131 479 8321
email: alex.mcn...@ingenicofortronic.com


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