Good People of PSTC:

I am attempting to comply with both the letter and spirit of 60950:2000, cl
5.2. Note that 5.2.2 allows for separate testing, according the type of
insulation required. When testing a (class 1) power supply, the withstand
level for primary to chassis is Basic; and for primary to secondary is
Reinforced. Typically, I will apply approx 2500vdc for Basic and 4300vdc for
reinforced. But to pass primary to secondary test, 60950 says that I can
allow for following: 

"care is taken that the voltage applied to the reinforced insulation does
not overstress basic...". 

Also

"to avoid damage to components or insulation which are not involved in the
test, disconnection of ICs or the like and the use of equipotential bonding
are permitted."

For Pri/Sec testing, the screw connecting the Y-caps to the chassis is
removed, insulation is inserted between the screw insert and chassis.

A (new) agency engineer says that inserting a piece of insulator defeats the
purpose of the test. For class 1 construction, it is just not possible for
me to pass 4300vdc test levels without inserting my little piece of valox,
unless I physically remove all Y-caps (and the unit will not operate
reliably with y-caps). I have inspected units from several other companies
and have determined that it was not possible to have ever passed pri-sec
test levels without isolating these circuits.

What test technique generally accepted by your agency engineers? TIA.

R/S,
Brian O'Connell
Taiyo Yuden (USA), Inc.


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