On 4/27/2006, Mike Hopkins wrote:


Likewise, 5kV on a telecom line is also extremely unlikely since most of the
connectors and cable used won't allow it to happen..... connectors will flash
over at well below 5kV in most cases..... 



Hi Mike:

I won't argue your point about peak surges on the AC mains because I have only
limited data from actual field failures, and my 10 KV number may be too
conservative.  However, for telephone cables I have extensive data from actual
field failures.

The 5 KV number that I cited relates to situations where the primary protector
at the service entrance is either missing or inoperative.  Otherwise the peak
voltages would be limited to about 1.5 KV.  In the absence of a functioning
primary protector, the limiting mechanism is usually internal breakdown within
the cable bundle or at various junction points in the outside cabling.  The
majority of surges are common mode with respect to earth, so there is usually
no opportunity for phone wiring connectors within the premises wiring to flash
over.

In the old days when most phone cables used paper insulation, the internal
breakdown limit in the outside cabling was in the range of 3 to 4 KV.  With
the newer plastic insulation, the level has increased somewhat.  This is one
reason that the newer versions of ITU K.20 and K.21 now use a 6 KV test for
the "enhanced" protection level.

In my own experience I have found that equipment that withstands 5 KV rarely
fails in the field, while equipment that withstands only 3 KV has
significantly higher failure rates.  Of course, the impact of these failure
rates depends on the number of units deployed.  If a manufacturer sells only
100 units per year, a 0.5% field failure rate might be acceptable.  However,
if the product is a modem or a fax machine that is being sold at the rate of
several million per year, a 0.5% failure rate from lightning damage generates
a huge number of returns.  




Joe Randolph
Telecom Design Consultant
Randolph Telecom, Inc.
781-721-2848 (USA)
[email protected]
http://www.randolph-telecom.com <http://www.randolph-telecom.com/> 


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