It’s important to remember that, while conformal coatings do have incidental 
insulative functions, test houses (in general) only accept them for the 
purposes of keeping the underlying surface clean, thereby reducing the PD.

Some solder masks have been tested in end-products as conformal coatings, but 
not many have certifications for that application.


Peter Tarver

From: Richard Nute
Sent: Wednesday, May 17, 2017 12:43

Solder mask is, necessarily, a reasonable solid insulator.  The trace-to-trace 
insulation construction is

trace - solder mask - air - solder mask - trace

The solder mask is thin, so there is a depression between the traces.  This 
depression makes air a part of the insulation between the traces.

The construction is three capacitors in series.  Assuming the areas of each 
capacitor plate is the same, the capacitance of each is a function of the 
dielectric constant (and the distance through the dielectric).  The dielectric 
constant of air is 1; the dielectric constant of the solder mask is greater 
than 1.  The voltage divides according to the capacitance of each capacitor.  
The air is the weakest link, and will break down.  The heat of the arc may 
damage the solder mask.

A conformal coating is thicker, and would not have as much depression between 
traces; its dielectric strength would be higher than a solder resist coating 
scheme.

Rich

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