Charles, et al,     You question is rather simplistic, in my opinion.  

 

               From my more than 25 years doing safety & regulatory consulting 
with dozens and dozens of companies both large and small, I find that the 
experience of the design team is the key to meeting the requirements early on.  

 

               First timers (no prior experience having an outside lab test any 
of their work for compliance) has a pretty low pass rate; no matter how much 
advice is given during the design phase.  

 

               Design teams quickly gain experience ramp up & meet compliance 
requirements on the next project or two providing the design is similar to 
their earlier experience.  

 

               This level of competence can be confounded (made worse) if there 
are substantial changes in the design team between projects.  Newbies always 
think they understand the needs and design accordingly; unless an experienced 
team manager can ferret out the issue before testing and get them to change.  

 

               Additional features (especially radios) complicate the issue, 
even for experienced design teams.  

 

               To specifically answer your question, first designs from an 
inexperienced design team generally will need another pass (or more) thru the 
lab to qualify.  Experienced teams will have a high 1st time pass rate in most 
cases.  

 

               To relate one scenario, a complex electronic research instrument 
was developed by a 3 man team of PhD physicists who struggled when going thru 
the EMC lab; they had no prior product certification experience.  I had offered 
to go to the lab with them but they thought they could handle it themselves.  
They had no concept of the needs to provide the proper isolation between major 
pieces (e.g. cables routinely pierced the chassis and made connexion well 
within the equipment).  After the 2nd failure the lab manager, a  long-time 
colleague, talked to me and said that they weren’t listening to his comments 
about needed changes to fix it.  Upon talking to them, they had dismissed him 
as just a technician (ignoring his EE training and EMC lab experience) and they 
believed that they knew better (but not good enough, as evidenced by the 
continuing failure).  So we had a ‘managerial discussion’ and I went to the EMC 
lab with them from then  on.  The baling wire fixes tried at the lab showed 
improvement when applied and led to installing proper connectors at the chassis 
interfaces along with some other changes; it finally passed.    

 

               Others probably have more interesting cases to relate, too.  

 

               Does that fit with your experience?    

 

:>)     br,      Pete

 

Peter E Perkins, PE

Principal Product Safety & Regulatory Affairs Consultant

PO Box 1067

Albany, ORe  97321-0413

 

503/452-1201

 

IEEE Life Fellow

IEEE PSES 2020 Distinguished Lecturer

 <http://www.researchgate.net/Peter%20Perkins> www.researchgate.net search my 
name

 <mailto:p.perk...@ieee.org> p.perk...@ieee.org

 

 

Entropy ain’t what it used to be

 

From: Grasso, Charles [Outlook] <charles.gra...@dish.com> 
Sent: Monday, May 24, 2021 7:47 AM
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: [PSES] What percentage of products pass first time?

 

Hello EMC gurus!

 

Calling all labs - In your experience how many products pass the Unintentional 
Emissions
test first time? ​

 

 

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