Jim Coleman wrote:
> 
> I recently purchased (actually still have to get the damn thing moved!) 
> an older Hitachi Seiki VM-40 VMC, which has some damage and the computer 
> is going senile as i like to put it.  As you've probably already figured 
> out, this is where EMC is coming into the picture.  I am planning on 
> replacing the control with a P4 2.6 rig, 1 gig ECC ram PC with a mesa 
> 5i20 card.  I have seen discussion of using a filtered PWM signal to 
> drive a servo amp, and was wondering how accurate this would be, and if 
> it was a viable option to buying a servo amp interface.  If not that, 
> could a DAC be used?  I'm still cloudy on how the servo amp works with 
> the signaling and stuff, but trying to learn none the less.  The servos 
> are Sanyo Denki BL Super, 1.3 kw for x and y and 2.8 for Z,
First, you need to find out what the old controller sent to the 
servo amps to control them.  If it is +/- 10 V velocity 
commands, then it would be best to drve that with a real DAC.
  spindle is a
> mitsubishi freqrol VFD on a 7.5 hp 6000 rpm motor.
Again, you need to check out what the control sent to the VFD to 
control speed, but likely 0 to +10 V for 0 to max speed.
   after I get those
> working, I'd like to get the tool changer fixed, one of the problems 
> with the machine, the Y axis either encoder or amp malfunctioned, and 
> ran the spindle into the tool changer arm and bent it up.  and I need to 
> figure out if its the encoder or amp, but I should be able to hook the 
> encoder's a and b to a parallel port and find out right?  and use the 
> parport to hook up the handle, its a 100 count encoder in a little box 
> with XYZ 1 10 100 buttons.
> 
it might be time to buy a second-hand oscilloscope on eBay.
> I plan on starting individual threads when I get things together (money 
> for a mesa card, getting the machine moved...) and run into problems.  
> really looking forward to using emc, and glad I found it before I went 
> with mach.
You probably could not run this machine in the intended servo 
mode with Mach.

Jon

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