Hi Jim,

This machine should make a fine conversion to emc.

Relevant material is  on the emc wiki.

Just go to the 'Page Index' and look at the different listings under  
Mazak.

also: http://webpages.charter.net/bengvall/emc/emcconversion.html

Your most difficult problem may be to decide what wiring to keep and  
what to tear out. ;-)

HTH

Dave

On Oct 1, 2007, at 8:53 AM, Jim Coleman wrote:

> Hello everyone on the emc users list!  My name is Jim and I hope  
> we'll be getting to know each other pretty well.  I'm a machinist,  
> living in Ohio.  Straight out of high school (vocational school, 2  
> years of 'Precision Machining Technologies') I'm working part time  
> at a local machine shop running 3 and 4 axis vertical mills or  
> sometimes a lathe.  If I ever go on to college, I think I'll major  
> in business management or electrical engineering.  I've been into  
> tinkerin with electronics since i was around 5, mostly involved  
> ripping toys apart and rigging speakers together, until I got a  
> radioshack experamenting kit for Christmas when i was 6, the  
> cardboard ones with spring terminals, and I've since gotten into  
> radio (CB, scanners) and computers and overclocking, and dabbled a  
> tiny bit in microcontrollers.
>
> I recently purchased (actually still have to get the damn thing  
> moved!) an older Hitachi Seiki VM-40 VMC, which has some damage and  
> the computer is going senile as i like to put it.  As you've  
> probably already figured out, this is where EMC is coming into the  
> picture.  I am planning on replacing the control with a P4 2.6 rig,  
> 1 gig ECC ram PC with a mesa 5i20 card.  I have seen discussion of  
> using a filtered PWM signal to drive a servo amp, and was wondering  
> how accurate this would be, and if it was a viable option to buying  
> a servo amp interface.  If not that, could a DAC be used?  I'm  
> still cloudy on how the servo amp works with the signaling and  
> stuff, but trying to learn none the less.  The servos are Sanyo  
> Denki BL Super, 1.3 kw for x and y and 2.8 for Z, spindle is a  
> mitsubishi freqrol VFD on a 7.5 hp 6000 rpm motor.  after I get  
> those working, I'd like to get the tool changer fixed, one of the  
> problems with the machine, the Y axis either encoder or amp  
> malfunctioned, and ran the spindle into the tool changer arm and  
> bent it up.  and I need to figure out if its the encoder or amp,  
> but I should be able to hook the encoder's a and b to a parallel  
> port and find out right?  and use the parport to hook up the  
> handle, its a 100 count encoder in a little box with XYZ 1 10 100  
> buttons.
>
> I plan on starting individual threads when I get things together  
> (money for a mesa card, getting the machine moved...) and run into  
> problems.  really looking forward to using emc, and glad I found it  
> before I went with mach.
> Jim Coleman
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