On the two direction motion thing, Both Barrafaldi and Duplomatic will work in 
both directions....I programmed mine to take the shortest route to the called 
up tool......There is more to this than just rotating a tool into place. You 
should be able to call up the tool like this.....

    Say it is on tool #3 and you want to go to tool #8 with offset #4......Your 
command would be T0804.....The turret should unclamp and rotate the shortest 
route to tool #8, clamp the turret and load the offset #4 to the cnc 
software....With an electric turret this is a pretty easy thing to do providing 
the control (Ladder) has the compare function and the cnc side of the software 
can read ladder data tables to get its tool offset from.......

Dave


        
  ----- Original Message ----- 
  From: Jim Coleman 
  To: Enhanced Machine Controller (EMC) 
  Sent: Friday, March 07, 2008 7:29 PM
  Subject: Re: [Emc-users] Powerdex Tool Changers


  what about sliding a pin into the turret when its in place to lock it? then 
no lifting is needed, just rotate about it's axis and lock.  maybe pins coming 
in from the sides in multiple locations to help rigidity?  a mechanism similar 
to the self centering thing on tap wrenches, the outward spiral type guide...  
then you rotate that ring to engage the pins...  taper the entrance to the pin 
holes on the turret to allow it to pull into place if it's indexing isnt the 
greatest.  I would try to rough out a quick drawing to try to help depict my 
thoughts but i guess i dont have any cad installed on this computer, so i hope 
you're able to visualize what im trying to describe.  it actually looks kinda 
purdy inside my head, assuming the mechanism would actually work.

  on a side note...  when you huys see HAL, do you think of it as 3 letters, 
like LED or SUV, or d oyou think of it as a single word, like the name...  
kinda like shallow Hal?  noticed you referred to it as "an HAL module"  and i 
usually think "a HAL module" which would imply it's being said as if it were a 
name.  Not like it really matters, just the thoughts churning in my head....

  Jim




  On Fri, Mar 7, 2008 at 7:03 PM, Kirk Wallace <[EMAIL PROTECTED]> wrote:

    On Fri, 2008-03-07 at 17:05 -0500, Dave Keeton wrote:
    > If it is like a Barrafaldi or a Duplomatic I can help......I have 
installed
    > both of these.......It looks alot like them and I would assume they use 
the
    > same kind of encoder. Reading the encoder is fairly easy using ladder, If
    > you happen to have FAPT Ladder III editing software I can send you what I
    > wrote for this. I installed a Duplomatic turret on a Fanuc 21i TB 
controlled
    > lathe about 6 months ago. Alot of these turrets are built and operate 
pretty
    > much the same. I can get you the time and operation sequence if you need 
it.
    > Timing on these turrets is critical. Control (including propagation delay)
    > should be very accurate to +- 10ms or it will mis-index. What questions do
    > you have?


    I have my Hardinge HNC turret working through an HAL module. Part of
    what makes EMC and HAL so cool is that it allows someone with my skills
    to make it work.

    I am looking for general design examples, in order to try to come up
    with a design for lathe tool changers for Sherline and bench-top class
    machines. The issues that are bothering me now are how to stop the
    turret in eight positions, with high accuracy and rigidity. The Hardinge
    accomplishes this by having just one broad and short zero clearance
    interface between the movable turret table and the carriage. Plus a
    pneumatic piston which clamps evenly across the table. I won't be using
    pneumatics, so I can't utilize the Hardinge design for clamping. And the
    other examples I have seen don't have the two direction motion (rise
    rotate, park) of the Hardinge, suggesting a different internal design
    altogether.

    Checking the Barufaldi and Duplomatic links:
    http://www.baruffaldi.it/eng/interne/prodotti/macchine_utensili/index.html
    http://www.duplomatic.com/duplomatic/auto/uk/2/frame2.html
    reminded me that I need to worry about live tooling too. ;)


    --
    Kirk Wallace (California, USA
    http://www.wallacecompany.com/machine_shop/
    Hardinge HNC lathe,
    Bridgeport mill conversion, doing XY now,
    Zubal lathe conversion pending)


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