On Fri, 2008-06-06 at 23:32 -0500, Jon Elson wrote:
... snip
> My guess is the Pluto is using synchronous antiphase modulation, 
> where the bridge is switching the transistors on 50% of the time 
> at idle.  This provides full DC supply voltage across the 
> inductor at the PWM frequency, and heating of the inductors is 
> guaranteed, over a wide frequency range.
> 
> Have you looked at the control waveforms with a scope?  If it is 
> synchronous antiphase, then you would lock the PWM optocoupler 
> on by just hooking a resistor to the 5 V power, and drive the 
> amp completely with only one signal to the direction input.
> Above 50 V or so, however, the output filters will overheat for 
> sure.

I haven't looked at the control signals with a scope. One inductor was
much hotter than the other. I assumed because it was because I was
driving the motor mostly one direction. I was planning on using 110
Volts for the motor supply.

> These amps are designed for sign-magnitude PWM.  At idle, there 
> should be no current in the PWM optocoupler, and the high-side 
> transistors will be off.  The low-side transistors will be on, 
> shorting the motor.  As the servo jitters, it will send very 
> short pulses of current to the PWM optocoupler, which will turn 
> one of the high-side transistors on for a short pulse.
> > Briefly looking at the Altera datasheet it looks like the output pins
> > are good for 25mA?
> > 
> > I'd appreciate any comments on using Pluto's with PCI cards and how to
> > keep the Pico amp inductors cool(er).

> If the Pluto tests out to actually be putting out the right 
> sign/magnitude signals, then you must have a subharmonic 
> oscillation that is reversing the inductor current on every nth 
> cycle.  With the low frequency of the Pluto's PWM, these 
> oscillations should be audible.  Proper tuning should get rid of 
> this, and you should be able to see the PWM output command using 
> Halscope.
> 
> Jon

I am not sure what you mean, but I get the impression that you are
saying that for synchronous anti-phase, the PWM signal and the direction
signal are both modulated to control motor speed? I did put a voltmeter
on the direction signal and got 0 and 3.3 Volts DC with a direction
change. The PWM signal went between 0 to 3.3 Volts DC dependent on the
speed setting. There was never any audible noise from the motor other
than bearings and brushes, which actually was kind of strange. I am
feeding the spindle command straight into the Pluto PWM input, so, I
believe, there is no PID or anything else that could be tuned. I am a
little surprised the Pluto PWM frequency isn't higher.

-- 
Kirk Wallace (California, USA
http://www.wallacecompany.com/machine_shop/ 
Hardinge HNC/EMC CNC lathe,
Bridgeport mill conversion, doing XY now,
Zubal lathe conversion pending
Craftsman AA 109 restoration
Shizuoka ST-N/EMC CNC)


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