Hello,

I attached the emc configuration files of my wire foam cutting machine ( 
http://www.youtube.com/watch?v=PVuPHD1LpL8 ). I don't know if attachments work 
with emc mailing list.


--- On Sat, 10/25/08, John Thornton <[EMAIL PROTECTED]> wrote:

> From: John Thornton <[EMAIL PROTECTED]>
> Subject: Re: [Emc-users] hot wire cutting
> To: [EMAIL PROTECTED], "Enhanced Machine Controller EEMC"" 
> <emc-users@lists.sourceforge.net>
> Date: Saturday, October 25, 2008, 3:39 PM
> On 25 Oct 2008 at 8:35, Chris Epicier wrote:
> 
> > Hi all
> > 
> > Got my screen resolution soved - by miracle. I had to
> move the
> > hardware into another case, that is more workshop
> compatible. Fired
> > the PC up and tataa : kubuntu asked a confirmation
> whether or not to
> > continue with low res. So I can go back to my initial
> task: hot wire
> > cutting.
> > 
> > Q4: From what I understand, emc can work off gcode
> only, istthat true?
> > If so, then there has to be a kind of a preprocessor
> to generate the
> > g-code file. If I get a suitable library regarding
> gcode generation, I
> > believe I can handle this. 
> 
> There are several g code generators on the wiki site that
> work with EMC or 
> standalone. Don't know if they will help directly in
> your task, but are worth a look.
> 
> http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Simple_EMC_G-Code_Generators
> 
> 
> > 
> > Then that gcode must be processed and the actual
> cutting handled.
> > That's where I see emc off course. In axis, the
> setup instead of a
> > couple of 2D views could simply be the view as is,
> provided the
> > tension hooks of the wire and the penetration point of
> the wire in the
> > foam is shown. That could be done in the 3D panel of
> axis I believe
> > (probably Jeff to comment in this). Further, similar
> to milling, I see
> > the wire beeing visualised as a whole. The cut paths
> of the wire could
> > be shown on the block surfaces, as planned and as
> done, all along the
> > same way as milling is visualised. I will try a mockup
> to visulise my
> > idea later this weekend and send this to whome is
> interested. I do
> > hope, that this lines give a picture. Q5: can above
> interface be added
> > to axis / emc?
> 
> This would be the same as wire EDM except on the horizontal
> plane. BTW, this has 
> been done before so your not forging off into new areas but
> into seldom done areas.
> 
> http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Videos#Wire_cutting
> 
> http://www.cnczone.com/forums/showthread.php?t=10311
> 
> I've cut foam wings in the past and understand what you
> need for positioning but I 
> have not done anything like that with EMC :( Sounds like a
> fun project.
> 
> Seems to me that you need two axis that move in the YZ
> plane that are 
> independent of each other to move the wire ends as needed
> to produce the airfoil 
> shape of tapered wings... I'm guessing that you can do
> a config with 4 linear axis 
> and program them to move how you need. Someone that knows
> better can 
> comment on that... 
> 
> 
> > 
> > Here is a collection of the parameters I see so far,
> relevant to hot
> > wire cutting. These should be presettable but also
> chaneable within
> > axis: - Foam: influences travel speed wire heat, wire
> diameter and
> > wire tension => I see a kind of database, inside
> the preprocessior /
> > gcode generator, accessible from within axis - travel
> speed of wire -
> > tension of wire (if controlled, could result in much
> better cutting
> > results, since wire extends when heated an retracts
> whenn cooled, as
> > soon as entereinginto foam) - temperature of wire
> (current passing
> > through it, measurable at free part only) - travel
> speed, especially
> > at tight turns and/or sharp corners
> 
> You might consider a constant force on the wire like a
> small pneumatic cylinder or a 
> weight to take up the slack as the wire heats up... Just
> thinking out loud.

I use weight at both ends of a wire to maintain constant force. The weight is 
inside the plastic tube (if you see the youtube movie of my machine). Both 
weights can can freely move, that enables extension of the wire when cutting in 
"four axis mode". 

> 
> > 
> > best regards chris
> > 
> 
> 
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Attachment: styrocutter_2.4.tar.gz
Description: GNU Zip compressed data

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