On Apr 12, 2009, at 12:24 AM, Kirk Wallace wrote:

> On Sat, 2009-04-11 at 23:32 +0200, Dirk wrote:
>> On Apr 11, 2009, at 11:05 PM, Kirk Wallace wrote:
> ... snip
>>>
>>> Your Z looks like a big improvement. I was thinking you could  
>>> replace
>>> the round column with a square one like this:
>>> http://www.harborfreight.com/cpi/photos/93800-93899/93885.gif
>>
>> The stage I have was a leftover from work. :-)
>
> Actually this is more what I had in mind:
> http://www.wallacecompany.com/machine_shop/mini-mill_Z.png
>
> This would need a rectangular steel tube, some steel plate and a  
> welder.
>
Although the construction on my machine is not ideal, it is stiff  
enough. The z-stage is not connected to the original steel tube. There  
is a massive 60x60 mm stainless steel rod behind it. (another leftover  
piece of material)

>> I found some HF spindles. I like that they are really compact. I  
>> don't
>> like the price. But what I really see as a problem is that they only
>> have a limited speedrange. From very fast to ultra fast. You need  
>> very
>> small carbide cutters with that.
>
> I'm not sure why you would want another spindle.
>
Forgot to mention it in the original post. The spindle is very noisy  
and speedrange is limited. But, I am most concerned about the plastic  
gears inside. They are not very strong. So far I didn't have any  
troubles but I am not sure about the lifespan of these gears. I would  
really like to skip the gears and drive the spindle directly. A new  
motor which would be a direct replacement is by far the easiest. But  
this is also an opportunity to improve the spindle.

>> Another thing that might be an option is a 3 phase motor with a
>> frequency controller. The controller won't be cheap, but I guess the
>> motor won't be expensive or hard to find.
>>
>> Dirk
>
> It looks like you have some options for 3-phase:
>
> http://cgi.ebay.nl/ws/eBayISAPI.dll?ViewItem&item=250402814683
> http://cgi.ebay.nl/ws/eBayISAPI.dll?ViewItem&item=200328530280
>
> http://cgi.ebay.nl/ws/eBayISAPI.dll?ViewItem&item=400042726062
> http://cgi.ebay.nl/ws/eBayISAPI.dll?ViewItem&item=400041004985
>
> If you want to hook it to EMC2:
> http://www.wallacecompany.com/machine_shop/EMC2/serial_dac/

Kirk, you really spell it out for me! Thanks! But....the first motor  
weighs 22 kg! And that is another problem. My z-stage stepper won't  
handle that.

Dirk

------------------------------------------------------------------------------
This SF.net email is sponsored by:
High Quality Requirements in a Collaborative Environment.
Download a free trial of Rational Requirements Composer Now!
http://p.sf.net/sfu/www-ibm-com
_______________________________________________
Emc-users mailing list
Emc-users@lists.sourceforge.net
https://lists.sourceforge.net/lists/listinfo/emc-users

Reply via email to