I think MPG's are too expensive, so I am trying to see if I could make
one. What I have so far is at the top of the page here:
http://www.wallacecompany.com/machine_shop/Shizuoka/

Thanks to jmk, swp and tom on IRC, I was able to come up with the pyVCP
files to jury rig something that seems to work:
http://www.wallacecompany.com/machine_shop/Shizuoka/emc2/configs/ST-N_current/ 

As a 100 pulse per revolution encoder, what I have so far works well.
One problem is that in the .01" per pulse scale selected, the axis does
what is is told to do, which is move .01" at maximum velocity. If you
spin the mpg at moderate speeds, the .01" commands stack up, so you get
smooth movement. At slow mpg rates each, you get a fast stop - start
which can shake the whole machine. Has anyone else had this problem?

As for cost the sensors where around $4.00 for the pair. Everything else
was in my "stuff" collection. Of course, I have a way to go before
having a formal mpg. It probably would be cheaper to just buy an mpg,
but if I can get a decent design worked out, and I make enough for all
of my machines, then it might be worth while.

I am planning on having the mpg and two buttons mounted in a pendant.
One button to toggle the three scale values, another to toggle through
the enable for each axis and none. The settings will be displayed in
AXIS (pyVCP). An e-stop would be nice too. This requires five pair of of
wires so a CAT-5 cable wouldn't quite make it.

The radial lines on the encoder disk are for detenting, that I won't be
using. A second disk with 100 notches on the circumference will be
added. A .250" OD ball bearing and sprung lever will be the detent. 

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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