On Mon, 2009-10-12 at 08:41 -0400, Gene Heskett wrote:
... snip
> the edge.  There isn't enough room to get any fancier than that in a 7x12's 
> head.  It is installed between the two nuts that adjust the bearing pre-load, 
> and I'll need smaller opto assemblies to pull it off, the LMC piece, since 
> I'd need 3 of them, would be difficult to fit into the space available, so 
> I'm still in the thinking out loud stage.

One option might be to use a small timing belt running a separate
encoder similar to:
http://www.wallacecompany.com/cnc_lathe/HNC/00011-1a.jpg 

This way the optics can be sealed against chips and fluid.

Another option I have considered, is to use Hall sensors which would
work okay without an enclosure, but I seem to recall that Hall sensors
are not very fast, though engine crankshaft sensors seem to work well
enough.

Another idea I haven't had time to pursue, is having two encoders, one
low resolution for high speed, and one high resolution for low speed and
rotary axis mode. The problem here is to figure out when to switch from
one to the other. I suppose using a g-code word might work, leaving it
up to the programmer to make the choice in the program code.

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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