If you want to cheat on the orifice drilling  - consider using a mig 
welder tip - a common Tweco tip comes in a .024 size and I have used 
that in a waste oil burner as an air jet.  I soldered the tip into the 
ID of a piece of 1/4" copper tubing.   Works great - and no small hole 
drilling.  Want less of a hole?  Perhaps smacking the tip with a hammer 
would work to compress the hole in the copper tip. 

Dave



Gene Heskett wrote:
> On Monday 16 November 2009, Dave wrote:
>   
>> Misters bother me....  unless they are tuned just so you can put a big
>> cloud in your shop in no time.
>>
>> Flood coolant might be messy also but it doesn't fog your shop and your
>> lungs.
>>
>> There is some mention of people trying to use food oils on
>> practicalmachinist.com and the residue drying to a sticky mess.
>> http://www.practicalmachinist.com/vb/showthread.php/cold-air-gun-vs-162714p
>> 3.html
>>
>> You might want take a sample of the mister oil you want to use and let
>> it sit on a surface for a while and dry and see what you have afterwards.
>>     
>
> I'll do that.  Olive seems to want to do that as I'm observing our skillets 
> when they are a day old.
>
>   
>> I've done some work in a heat treat facility where they quench hot parts
>> with various fluids and the fumes and mist in that place is really bad.
>> Everything becomes sticky or oily.
>> I'd be careful not to recreate that scene in the space around your
>> machine!
>>     
>
> I don't intend to.  I intend to rig a $20 vacuum with a throwaway paper bag 
> on the downstream side.
>
>   
>> I use propylene glycol (aka pink RV antifreeze - you can drink the stuff
>> in small quantities) in my bandsaw as a flood coolant and it works
>> great.   It doesn't get sticky, it doesn't freeze, and it has a
>> corrosion inhibitor in it.  $2.50/gallon in the fall when everyone puts
>> it on sale.
>>     
>
> My new bandsaw is relegated to wood, and possibly venison.  The old craftsman 
> 12" has cut everything, including slices off the end of a 6" sq alu solid 
> beam. I got it, nearly 2 feet long, several years ago at $1/lb, aka 40 
> dollars. I'm still making things from it. :)
>
>   
>> Dave
>>     
>
>
>   


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