Hello Gene,

What about the Bosch Colt (trim router), would that be any better? Going 
to a PC690 would be an option but not sure whether there are fine 
engraving/cutting end mill available for a 1/4" shank size?

Shaffin.


On 06/18/2010 11:51 PM, Gene Heskett wrote:
> On Friday 18 June 2010, Shaffin Bhanji wrote:
>    
>> Hello,
>>
>> I am working on cutting and etching on aluminum, due to very fine detail
>> work I have resorted to using a Dremel tool (with 1/8" shank) on my CNC,
>> has anyone had any success using a Dremel tool to work on aluminum? If
>> so, can you recommend where to get some good 1/8" shank end mills for
>> cutting and etching on aluminum.
>>
>> Thanks,
>> Shaffin.
>>      
> Don't waste your time with a Dremel, it has a floating in rubber collet
> assembly that is not rigidly connected to the motor shaft, and one can
> usually insert a 1" long bit, put a dial indicator on the side of it and
> wiggle it at least 1/16".  Without moving the Dremel at all.
>
> Black&  Decker has an Orange lookalike that is a lot more rigid, but I
> believe the Proxxon (sp?) is probably the best of those from what I read.  I
> have one of the B&D's but have not used it as a milling spindle yet.
>
> Check the catalog at Hemley.com, they seem to have, for more normal bits, a
> decent selection, at decent prices for solid carbide stuff, and in ALU,
> carbide is almost required, as is some sort of a method to keep the surface
> wetted so the air cannot get to the ALU until you are done.  ALU becomes
> coated with its own oxide, the 2nd hardest substance on the planet, in under
> .001 seconds after the cutting edge of the bit has passed and exposed fresh
> surface.  So unless the surface is coated with oil, and the bit is not
> throwing it away, bit wear is high.  The alternative is to cut at high
> motion speeds, but none of the above have the moxy to cut at 20 IPM
>
>    

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