Hi Shaffin,

You could also make a 1/8 collet for the 1/4  router.
  It's what I do for a Harbor freight laminate router I use on a small 
gantry CNC router.

Craig



On 6/21/2010 5:39 AM, Shaffin Bhanji wrote:
> Hello Gene,
>
> What about the Bosch Colt (trim router), would that be any better? Going
> to a PC690 would be an option but not sure whether there are fine
> engraving/cutting end mill available for a 1/4" shank size?
>
> Shaffin.
>
>
> On 06/18/2010 11:51 PM, Gene Heskett wrote:
>    
>> On Friday 18 June 2010, Shaffin Bhanji wrote:
>>
>>      
>>> Hello,
>>>
>>> I am working on cutting and etching on aluminum, due to very fine detail
>>> work I have resorted to using a Dremel tool (with 1/8" shank) on my CNC,
>>> has anyone had any success using a Dremel tool to work on aluminum? If
>>> so, can you recommend where to get some good 1/8" shank end mills for
>>> cutting and etching on aluminum.
>>>
>>> Thanks,
>>> Shaffin.
>>>
>>>        
>> Don't waste your time with a Dremel, it has a floating in rubber collet
>> assembly that is not rigidly connected to the motor shaft, and one can
>> usually insert a 1" long bit, put a dial indicator on the side of it and
>> wiggle it at least 1/16".  Without moving the Dremel at all.
>>
>> Black&   Decker has an Orange lookalike that is a lot more rigid, but I
>> believe the Proxxon (sp?) is probably the best of those from what I read.  I
>> have one of the B&D's but have not used it as a milling spindle yet.
>>
>> Check the catalog at Hemley.com, they seem to have, for more normal bits, a
>> decent selection, at decent prices for solid carbide stuff, and in ALU,
>> carbide is almost required, as is some sort of a method to keep the surface
>> wetted so the air cannot get to the ALU until you are done.  ALU becomes
>> coated with its own oxide, the 2nd hardest substance on the planet, in under
>> .001 seconds after the cutting edge of the bit has passed and exposed fresh
>> surface.  So unless the surface is coated with oil, and the bit is not
>> throwing it away, bit wear is high.  The alternative is to cut at high
>> motion speeds, but none of the above have the moxy to cut at 20 IPM
>>
>>
>>      
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