Outstanding Igor!  Glad to hear you got it all tweaked now and running 
fine.  Yup, these guys know their stuff.

Mark

On 09/15/2010 01:11 AM, Igor Chudov wrote:
> OK, great thanks to all. Tonight was a great evening.
>
> First I tried to change velocity control loop (tachometer mode) on the
> bothersome Y amplifier to current (torque) control .
>
> Then things went well very fast and I was able to tune the Y axis near
> perfectly with FF1 and FF2. The f-error is not within about 0.0002" or
> so.
>
> NO MORE jacking around, no more vibration, Y stops immediately without
> any buzzing, moves smoothly etc. I was able to up the max acceleration
> too.
>
> Then I went on to Z, which bothered me too as were all axes, just less
> than Y. Current mode. The trick to get Z working right was to set
> BIAS, because Z is subject to gravity. Again, under 0.0002" f-error.
> Both when steadily moving, as well as under acceleration. BIAS, FF1
> and FF2 were my big friends.
>
> After that, X was the last sweet target. Bye bye tachometer feedback,
> welcome current loop. After just 2-3 minutes, with better FF1 and FF2
> I get f-error under 0.0002". Also increased max acceleration, which
> will no doubt improve small work performance and truetype-tracer
> times.
>
> I now have a sweet quiet little Bridgeport Interact mill that does not
> act like it is PMSing 30 days a month. 90 IPM on X and Y (I limited
> myself to 60 IPM on Z for safety). Quick to home and quiet.
>
> That double velocity loop, ad I now realize, was not good for what I
> was trying to do.
>
> Guys, you are AWESOME! Many hugs to all of you from beautiful Lisle, IL!
>
> - Igor
>
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