Here's our simple solution for the spindle encoder:
http://www.anderswallin.net/wp-content/uploads/2008/06/encoder.jpg

It's a US-digital encoder which is mounted to a U-shaped bracket which
is bolted to the fan-grill on the back of the AC-induction spindle
motor. There was a thread on the end of the motor axis, so we extended
the axis with a piece of threaded rod. The axis coupler is a piece of
plastic tubing.
We use an Omron Varispeed V7 VFD which does a decent job of keeping up
the torque even at low RPM. With a 1.5kW spindle motor which is 1:1
coupled to the spindle it is possible to rigid-tap M2 through M6 holes
in aluminium at 500 RPM. I would not try much bigger taps or tapping
in steel with this small machine.

Anders

> I have just completed the conversion of my HERMLE 801 to EMC2. Rigid tapping
> was the last function to implement. From my experience you need an encoder
> coupled to the spindle. I used a simple but reliable encoder made by CUI
> (AMT102, www.cui.com).

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