At 10:53 PM 9/28/2010, you wrote:
>Gentlemen,
>   I am a happy camper.
>  Jeremy came in my office with a quiet voice to give me a report on how the
>Cinci cut the big plate with all the holes with a +-.002 location tolerance.
>I thought OH NO we have problems. He then smiled and said it nailed all the
>holes. There was one dimension out of tolerance. A hole to hole location of
>+-.001 on a distance of between 25 and 26 inches. It was -.0015 or .0005 out
>of tolerance. This is in the realm of temperature causing the tolerance
>fluctuation. I think maybe the design is a little tight toleranced as quite
>a number of the holes are bolt holes. Bolt holes with a +-.002 location
>tolerance are a little overdone. Jeremy said he thought this is the only
>machine in the shop that could do these parts. What an endorsement of EMC2.
>I heard someone say you cannot make a silk purse from a sow's ear but I am
>not so sure anymore.
>   The Enshu is basically done. It is ready to make parts. This afternoon I
>was looking at how to get an encoder on the spindle. After removing the
>spindle cover and finding it would be a major undertaking to mount and
>connect an encoder we started looking at the spindle drive. The spindle
>drive is a full servo with feedback from the spindle motor. Instead of
>encoder feedback it has resolver feedback. This feeds directly into the
>spindle drive. Reading the manual lead us to check a few pins with a scope.
>We found encoder A and B pulses on two pins and an index pulse on another
>pin. This will allow feedback into EMC and give me control of the spindle as
>an axis. I will be able to drive the spindle as an axis with the MPG.
>I am not sure exactly how I want to control this.
>I will be able to read the index pulse after every gear change to orient the
>encoder to the spindle.
>Do I want to have a linear scale or a rotary scale?
>This has 4000 rpm and I am not sure how many pulses/rev this will have.
>Ideas, comments welcome.
>I have the video camera ready to record some motion/cutting and tool
>changes.
>
>EMC2 rocks!!!!
>thank you very much
>Stuart


Stuart,

Schweet!  I don't know why, but I really like watching that machine 
go through it's paces.  My daughter was a huge Transformers fan when 
she was a kid, and I guess it just reminds me of one of the friendly 
ones.  And Ms Fox is kinda cute too...

Mark 



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